Body and Paint

Rear Bumper Cover. Removal and Installation

15steps
~90min
4/5difficulty
010203040501.51N·mlb·ft
Tightening torque found on this page
Done 0 of 15

Special Service Tools / General Equipment

Interior trim removal tool

Removal

  1. Remove the rear wheels and tires.
    REFER TO: Wheels and Tires (204-04A Wheels and Tires, Removal and Installation).
  2. Both sides.
    Remove the inner fender liner with the rear bumper cover pin retainers and bolts.
    Torque: 13 lb-in (1.5 N·m)
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  3. Both sides.
    Remove the nut and spring clip, then set the wheel arch liner aside.
    Torque: 13 lb-in (1.5 N·m)
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  4. Remove the lower rear bumper cover screws to the body.
    Torque: 13 lb-in (1.5 N·m)
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  5. Remove the rear lamp assemblies.
    Refer to: Rear Lamp Assembly - 4-Door (417-01 Exterior Lighting, Removal and Installation).
  6. Both sides.
    Remove the pin-type retainer.
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  7. Both sides.
    Release the rear bumper cover from the rear bumper cover brackets and set the rear bumper cover aside.
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  8. Disconnect the rear bumper cover wiring harness electrical connector.
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  9. Set the seal aside.
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  10. Using a non-marring tool, release the retaining tabs and pull outward to disengage them.
    Use common equipment: interior trim removal tool.
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  11. With the help of an assistant.
    Remove the rear bumper cover.
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  12. Both sides.
    Inspect the bumper reinforcement for damage to the bumper cover lugs.
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  13. Both sides, if required.
    Remove the screws, release the tab and remove the side rear bumper trim brackets.
    Torque: 13 lb-in (1.5 N·m)
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  14. Inspect the bumper reinforcement for damage to the bumper cover gripping surfaces.
    Ford Fusion. Rear Bumper Cover. Removal and Installation
  15. If necessary.
    Remove the screws, trim pin and damaged rear bracket.
    Torque: 13 lb-in (1.5 N·m)
    Ford Fusion. Rear Bumper Cover. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.