Body and Paint

Front Bumper. Removal and Installation

13steps
~78min
3/5difficulty
010203040502015N·mlb·ft
Tightening torque found on this page
Done 0 of 13

Removal

All vehicles

  1. Remove the front bumper cover.
    Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
  2. Remove the bolts and the lower radiator support.
    Torque: 177 lb-in (20 N·m)
    Ford Fusion. Front Bumper. Removal and Installation
  3. If equipped, remove the CCM module and bracket.
    Refer to: Cruise Control Module (CCM) (419-03A Cruise Control, Removal and Installation).
  4. Remove the headlamp assembly.
    Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
  5. Remove the horn assembly.
    Refer to: Horn (413-06 Horn, Removal and Installation).

Vehicles equipped with active grille shutters

  1. Remove the active grille shutter.
    Refer to: Active Grille Shutter (501-02 Front End Body Panels, Removal and Installation).

Vehicles not equipped with active grille shutters

  1. Both sides.
    Remove the pin retainers and set the side radiator air deflector aside.
    Ford Fusion. Front Bumper. Removal and Installation

  2. Remove the radiator air deflector.
    1. Detach the wiring harness from the radiator deflector.
    1. Remove the bolts.
      Torque: 53 lb-in (6 N·m)
    Ford Fusion. Front Bumper. Removal and Installation

All vehicles

  1. Remove the bolts.
    Torque: 177 lb-in (20 N·m)
    Ford Fusion. Front Bumper. Removal and Installation
  2. Remove the front bumper adjusting bolts.
    Torque: 18 lb-ft (24 N·m)
    Ford Fusion. Front Bumper. Removal and Installation
  3. Remove the front bumper lower nuts.
    Torque: 18 lb-ft (24 N·m)
    Ford Fusion. Front Bumper. Removal and Installation
  4. Remove the front bumper upper nuts.
    Torque: 18 lb-ft (24 N·m)
    Ford Fusion. Front Bumper. Removal and Installation
  5. Both sides.
    1. Rotate the front bumper upward, pivoting it on the upper bumper studs.
    1. Remove the bumper adjusters.
    Ford Fusion. Front Bumper. Removal and Installation
  6. Remove the front bumper.
    Ford Fusion. Front Bumper. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.