Hyundai Kona Quiz
Body (Interior and Exterior)

Hood Crossmember Assembly Repair Procedures

In this manual: Body (Interior and Exterior)
General Information — 17Engine Mechanical System — 85Engine Electrical System — 50Emission Control System — 26Engine Control System/Fuel System — 152DCT (Dual Clutch Transmission) System — 50Four-Wheel Drive (4WD) System — 21Propeller Shaft and Axle (2WD-FF) — 28Suspension System (without ECS) — 32Steering — 21Restraints — 38Brake System — 64Body (Interior and Exterior) — 205Body Electrical System — 1Heating, Ventilation, and Air Conditioning — 66
21steps
~126min
5/5difficulty
0102030405025.519N·mlb·ft
Tightening torque found on this page
Done 0 of 21

Replacement

  1. Disconnect the negative (-) battery terminal.
  2. Recover the refrigerant using a recovery/recycling/charging station.
  3. When the engine has cooled, drain the engine coolant from the radiator. (Refer to Engine Mechanical System - "Coolant")
  4. Remove the hood top cover. (Refer to "Hood Top Cover")
  5. Disconnect the expansion valve from the evaporator core. (Refer to Heating, Ventilation and Air Conditioning - "Heater")
  6. Disconnect the heater inlet and outlet hoses from the heater unit. (Refer to Heating, Ventilation and Air Conditioning - "Heater")
  7. Remove both front seat assemblies. (Refer to Front Seat - "Front Seat Assembly")
  8. Remove the main airbag assembly. (Refer to Airbag - "Main Airbag Assembly")
  9. Disconnect the steering column connectors. (Refer to Steering System - "Steering Column and Shaft")
  10. Loosen the front mounting nuts and through-bolts on the lower steering column. (Refer to Steering System - "Steering Column and Shaft")
  11. Remove the shift lever assembly. (Refer to Automatic Transmission System - "Shift Lever")
  12. Loosen the bolts securing the engine compartment cowl crossmember.

    Tightening torque: 16.7–26 N·m

  13. Separate the floor covering (A) to make room for removing the rear heater duct.
  14. Loosen the nut, then separate the rear duct (A).
  15. Disconnect the connector (A) of the SRS control module (SRSCM).
  16. Disconnect the connector (A) and the wiring harness clips on the front pillar. [Driver]
    [Passenger]
  17. Disconnect the junction block connectors in the cabin (A).
  18. Disconnect the multi-box connectors (A). [Driver]
    [Passenger]
  19. Disconnect the heater and blower unit connector. [Driver]
    1. Disconnect the mode actuator connector (A).
    [Passenger]
    1. Disconnect the temperature sensor connector (A) and the power MOSFET connector (B).
    2. Disconnect the automatic defogger actuator connector (A) and the intake actuator connector (B).
    3. Disconnect the blower motor connector (A).
    4. Disconnect the cluster ionizer connector (A).
  20. After loosening the bolts and nuts, remove the hood crossmember assembly (A).

    Tightening torque: 16.7–26 N·m

  21. To install, reverse the removal procedure.

Test yourself

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