Engine Mechanical System

Water Pump Repair Procedures

13steps
~78min
3/5difficulty
0102030405011.89N·mlb·ft
Tightening torque found on this page
Done 0 of 13

Removal

  1. Loosen the drain plug (A) and drain the engine coolant. Remove the radiator cap to drain at the same rate. (Refer to Cooling System - "Coolant")
  2. Remove the drive belt. (Refer to Valve Timing System - "Drive Belt")
  3. Remove the water pump pulley (A).

    Tightening Torque: 9.8–11.8 N·m

  4. Remove the water pump (A) and gasket.

    Tightening Torque: 9.8–11.8 N·m

Inspection

  1. Inspect each component for cracks, damage, or wear. Replace the water pump assembly if necessary.
  2. Inspect the bearing for damage, abnormal noise, and rough rotation. Replace the coolant pump assembly if necessary.
  3. Check for coolant leakage. If coolant leaks from the hole, the seal is damaged. Replace the water pump assembly and gasket.

Installation

  1. Install a new gasket and the water pump (A).

    Tightening Torque: 9.8–11.8 N·m

  2. Install the water pump pulley (A).

    Tightening Torque: 9.8–11.8 N·m

  3. Remove the drive belt. (Refer to Valve Timing System - "Drive Belt")
  4. Fill the engine coolant.
  5. Start the engine and check for leaks.
  6. Recheck the engine coolant level.

Test yourself

A quick Hyundai Kona quiz: every answer comes with an explanation and a link to the manual page.