Engine Mechanical System
Water Pump Repair Procedures
In this manual: Engine Mechanical System
13steps
~78min
3/5difficulty
Done 0 of 13
Removal
- Loosen the drain plug (A) and drain the engine coolant. Remove the radiator cap to drain at the same rate. (Refer to Cooling System - "Coolant")
- Remove the drive belt. (Refer to Valve Timing System - "Drive Belt")
- Remove the water pump pulley (A).
Tightening Torque: 9.8–11.8 N·m

- Remove the water pump (A) and gasket.
Tightening Torque: 9.8–11.8 N·m

Inspection
- Inspect each component for cracks, damage, or wear. Replace the water pump assembly if necessary.
- Inspect the bearing for damage, abnormal noise, and rough rotation. Replace the coolant pump assembly if necessary.
- Check for coolant leakage. If coolant leaks from the hole, the seal is damaged. Replace the water pump assembly and gasket.
Installation
- Install a new gasket and the water pump (A).
Tightening Torque: 9.8–11.8 N·m

- Install the water pump pulley (A).
Tightening Torque: 9.8–11.8 N·m

- Remove the drive belt. (Refer to Valve Timing System - "Drive Belt")
- Fill the engine coolant.
- Start the engine and check for leaks.
- Recheck the engine coolant level.
Test yourself
A quick Hyundai Kona quiz: every answer comes with an explanation and a link to the manual page.
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