Hyundai Tucson Quiz
MANUAL TRANSMISSION SYSTEM

Manual Transmission

In this manual: MANUAL TRANSMISSION SYSTEM
General Information — 17Engine Mechanical System — 51Engine Electrical System — 26Emission Control System — 23Engine/Fuel Control System — 44Clutch System — 12MANUAL TRANSMISSION SYSTEM — 12AUTOMATIC TRANSMISSION SYSTEM — 42Four-Wheel Drive (4WD) System — 14Drive Shaft and Axle — 22Suspension System — 30Steering System — 16Restraint — 21Braking System — 47Body Work (Interior and Exterior) — 145Body Electrical System — 162Heating, Ventilation and Air Conditioning — 39
24steps
~179min
5/5difficulty
7special tools
0102030405021.616N·mlb·ft
Tightening torque found on this page
Done 0 of 24

Components and Component Location

COMPONENTS

1. Manual transaxle assembly
2. Drive shaft assembly		 3. Control cable bracket
4. Back-up lamp switch

Repair Procedures

DEPOSIT

  1. Remove the air duct and air cleaner assembly. (Refer to Engine Mechanical System - "Air Cleaner")
  2. Remove the battery and battery tray. (Refer to Engine Electrical System - "Battery".)
  3. Disconnect the back-up light switch connector (A).
  4. Disconnect the shift cable (A) and select cable (B) from the support (C) after removing the snap rings (D, 2 pcs).
  5. Remove the control cable bracket (A).

    Tightening torque: 14.7~22 N·m

  6. Remove the wiring support bolt (A).
  7. Remove the ground bolt (A) and the clutch pipe bracket bolt (B).
  8. Remove the transaxle upper mounting bolts (B, 2 pcs) and the starter motor (A, 2 pcs). Tightening torque: (A) 49.0~64 N·m (B) 42.2~54 N·m
  9. Remove the fender apron cover (A) from both sides.
  10. Install the engine support bracket (frame number: 09200-38001 or 09200-3N000, service support number: 09200-2S000). (Refer to Special Service Tools - "Engine Mount Fastener Diagram")
  11. Using the engine support bracket (A), carefully support the engine and the entire transmission.
  12. Remove the front wheel G and the tire and wheel housing cover.
  13. Remove the transaxle mounting bracket cover (A).
  14. Remove the transaxle bracket mounting bolts (A).

    Tightening torque: 88.3 ~ 108 N·m

  15. Remove the support (A) from the transaxle.

    Tightening torque: 58.9 ~ 78 N·m

  16. Remove the under cover. (Refer to Engine Mechanical System - "Engine Compartment Under Cover")
  17. Remove the false frame (Refer to Suspension System - "Undercover").
  18. Separate the assembly from the drive shaft. (Refer to Axle and Propeller Shaft - "Drive Shaft".)
  19. On an AWD vehicle, remove the transfer case (Refer to Drive System - "Transmission").
  20. Remove the clutch release cylinder assembly (B) after removing the bolts (item A-2).

    Tightening Torque: 14.7 – 22 N·m

  21. Remove the heat shield (A).
  22. Remove the release roller shaft bracket (C) after removing the bolts (A, B). Tightening torque: (A) 49.0 ~ 64 N·m (B) 107.9 ~ 128 N·m
  23. Remove the idler arm bracket (A).

    Tightening torque: 49.0 ~ 69 N·m

  24. Remove the lower transaxle mounting bolts (A - 1 pc., B - 4 pcs), then remove the transmission, supporting it with a jack. Tightening torque: (A) 42.2 ~ 54 N·m (B) 42.2 ~ 48 N·m

REMEDY

  1. To install, perform the removal procedure in reverse order.

Test yourself

A quick Hyundai Tucson quiz: every answer comes with an explanation and a link to the manual page.