Suspension System

Subframe Repair Procedures

16steps
~101min
4/5difficulty
1special tools
02040608010037.328N·mlb·ft
Tightening torque found on this page
Done 0 of 16

DEPOSIT

  1. Loosen the bolt (A), then disconnect the suspension assembly from the steering gear pinion.

    Tightening torque: 32.4 ~ 37 N·m

  2. Remove the front wheel and tire assembly (A) from the hub.

    Tightening torque: 88.2 - 108 N·m

  3. Loosen the bolt and nut after removing the pin (A).

    Tightening torque: 98.1 ~ 118 N·m

  4. Disconnect the lower arm from the joint using SST (09568-4R100).
    1. Insert the bracket bolt (A) into the bolt hole.
    2. Install the support housing (B) on the front axle.
    3. Tighten the bolt (C).
  5. Disconnect the ball joint from the steering knuckle arm.
    1. Remove the cotter pin (A).
    2. Loosen the nut and disconnect the ball joint (B).

    Tightening torque: 34.3 to 44 N·m

  6. Remove the stabilizer bar link (B) from the crossmember assembly by loosening the nut (A).

    Tightening torque: 98.1 ~ 118 N·m

  7. Remove the engine undercover (A).

    Tightening torque: 7.8~11.7 N·m

  8. Remove the engine under cover.

    Tightening torque: 7.8~11.7 N·m

  9. Remove the stabilizer bar stopper bolt (A). Tightening torque Bolt (C): 49.0 ~ 64 N·m Bolt (B): 107.9 ~ 128 N·m
  10. Disconnect the muffler rubber clamp (A).
  11. Loosen the bolts and nuts, then remove the subframe. Tightening torque Bolts: (A) 44.1 ~ 59 N·m (B) 176.5 ~ 196 N·m (18.0 ~ 20.0 kgf·m, 130.2 ~ 144.7 ft-lbf) Nuts: (C) 44.1 ~ 59 N·m (D) 176.5 ~ 196 N·m (18.0 ~ 20.0 kgf·m, 130.2 ~ 144.7 ft-lbf)
  12. Loosen the bolt, then remove the protective cover (A).

    Tightening torque: 7.8~11.7 N·m

  13. Loosen the mounting bolt, then remove the stabilizer bar from the subframe.

    Tightening torque: 49.0 ~ 64 N·m

  14. Remove the steering gear from the crossmember by loosening the mounting bolts.

    Tightening torque: 88.2 - 108 N·m

  15. To install, perform the removal procedure in reverse order.
  16. Check the wheel alignment. (Refer to Tires/Wheels – Wheel Alignment)

Test yourself

A quick Hyundai Tucson quiz: every answer comes with an explanation and a link to the manual page.