Suspension System

FRONT STRUT ASSEMBLY

19steps
~124min
5/5difficulty
2special tools
04080120160200107.880N·mlb·ft
Tightening torque found on this page
Done 0 of 19

Components and Component Location

COMPONENTS

1. Strut Assembly
2. Insulator
3. Bearing
4. Upper Spring Seat
5. Spring
6. Dust Cover
7. Lower Spring Seat

Repair Procedures

DEPOSIT

  1. Remove the front wheel and tire assembly (A) from the hub.

    Tightening torque: 88.2 - 108 N·m

  2. Remove the brake hose and wheel speed sensor from the front strut assembly by loosening the mounting bolts (B).

    Tightening torque: 6.9 ~ 10.8 N·m

  3. Remove the stabilizer bar link (B) from the crossmember assembly by loosening the nut (A).

    Tightening torque: 98.1 ~ 118 N·m

  4. After loosening the strut mounting bolts, remove the strut assembly (A).

    Tightening torque: 156.9 ~ 176 N·m (16.0 ~ 18.0 kgf·m, 115.7 ~ 130.2 ft-lbf)

  5. Remove the upper hood cover. (Refer to Body group - "Upper Cowl Cover")
  6. Remove the front strut by loosening the strut mounting nuts.

    Tightening torque: 53.9 ~ 74 N·m

  7. To install, perform the removal procedure in reverse order.

DISASSEMBLY

  1. Remove the dust cover (A).
  2. Compress the coil spring (A) using the special service tool (09546-26000). Do not compress the spring more than necessary.
  3. Using SST (09546-3X100), loosen the lock nut.
  4. Remove the insulator, disc spring, coil spring, and strut dust cover.

Inspection

  1. Check that the strut insulator is not damaged or worn.
  2. Make sure that the rubber parts are not cracked or damaged.
  3. Compress and extend the piston rod (A) and make sure there is no abnormal resistance or abnormal noise during operation.
  4. Fully extend the piston rod.
  5. Drill a hole in section "A" to release the gas from the cylinder.
Deposit

Installation

  1. Install the insulator, disc spring, coil spring and strut dust cover.
  2. Compress the coil spring (A) using the special service tool (09546-26000). Do not compress the spring more than necessary.
  3. Using the SST (09546-3X100), install the lock nut.

Test yourself

A quick Hyundai Tucson quiz: every answer comes with an explanation and a link to the manual page.