Hyundai Tucson LM Quiz
Manual Transmission

Manual Transaxle Repair Procedures

In this manual: Manual Transmission
General Information — 1Engine Mechanical System — 44Engine Electrical System — 45Emission Control System — 24Engine Control System/Fuel System — 93Clutch System — 13Manual Transmission — 18Automatic Transmission — 87Four-Wheel Drive (4WD) System — 26Drive Shaft and Axle — 29Suspension System — 35Steering — 20Restraints — 47Brake System — 36Body (Interior and Exterior) — 53Body Electrical System — 202Heating, Ventilation, and Air Conditioning — 58
18steps
~123min
5/5difficulty
3special tools
02040608010063.747N·mlb·ft
Tightening torque found on this page
Done 0 of 18

Removal

  1. Remove the following items:
    A. Engine cover.
    B. Air cleaner assembly and air duct. (Refer to "Intake and Exhaust Systems" in Group EM)
    C. Battery and battery tray. (Refer to "Charging System" in Group EE)
  2. Disconnect the back-up light switch connector (A).
  3. Remove the shift cable assembly (A).
    1. Remove the lock pin (B) and washer (C).
    2. Remove the cable bracket mounting bolt (D).
  4. Disconnect the ground cable (A) from the transmission.
  5. Remove the clutch tube bracket bolt (A).
  6. Remove the transmission upper mounting bolts (B-2EA) and starter motor mounting bolts (A-2EA). Tightening torque: (A) 49.0 ~ 64 N·m (B) 42.2 ~ 54 N·m
  7. Remove the hood top cover or windshield wiper motor. (Refer to "Windshield Wiper/Washer" in Group BE.)
  8. Remove the cowl panel assembly (A).
  9. Using the engine support fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001), support the engine and transmission assembly safely.
  10. Remove the cover (A).
  11. Remove the transmission mount support bracket bolt (A).

    Tightening torque: 88.3 ~ 108 N·m

  12. Remove the transmission mount support bracket bolts (A-4EA).

    Tightening torque: 58.9 ~ 78 N·m

  13. Remove the lower cover (A).
  14. Remove the side cover (A).
  15. Remove the cover (A).
  16. Remove the following items:
    A. Install the drive shaft. (Refer to Drive Shaft and Axle - "Drive Shaft Assembly")
    B. Remove the torque rod support bracket (C) after removing the bolts (A, B). Tightening torque: (A) 49.0 ~ 64 N·m (B) 107.9 ~ 128 N·m
  17. Remove the clutch release cylinder assembly (B) by loosening the bolts (A-2EA).

    Tightening Torque: 14.7 – 22 N·m

  18. Remove the lower mounting bolts (A-1EA, B-4EA) from the lower part of the transmission, then remove the transmission assembly while supporting it with a jack. Tightening torque: (A) 42.2 ~ 54 N·m (B) 42.2 ~ 48 N·m

Installation

  1. Installation is the reverse of removal.
    • If the oil seal on the transmission case side is damaged and fluid is leaking, replace the oil seal with a new one. When installing the new oil seal, use the special service tool (Oil Seal Installer, 09431-26100).
    • Add manual transmission fluid. (Refer to "Manual Transmission System" in this group.)

Test yourself

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