Engine Mechanical System
Troubleshooting
In this manual: Engine Mechanical System
14steps
~84min
3/5difficulty
Done 0 of 14
Troubleshooting
| Symptom | Suspected Area | Remedy |
| Engine misfire with abnormal internal low engine noise. | Worn crankshaft bearings Engine flywheel loose or out of specification |
If necessary, replace the crankshaft and bearings. If necessary, repair or replace the flywheel. |
| Worn piston rings (Oil consumption may or may not cause engine misfire.) |
Inspect the cylinder for loss of compression. Repair or replace if necessary. |
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| Worn crankshaft thrust bearings | Replace the crankshaft and bearings as necessary. | |
| Engine misfire with abnormal valve train noise. | Sticking valves. (Carbon on valve stem) |
Repair or replace as necessary |
| Excessively worn or displaced timing chain Valve clearances not within specification |
Replace the timing chain and sprocket if necessary. | |
| Worn camshaft lobes. | Replace the camshaft and valve lifters. | |
| Engine misfire with coolant consumption |
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| Engine misfire with excessive oil consumption | Wear of valves, valve guides and/or valve stem seals. | Repair or replace if necessary. |
| Worn piston rings. (Oil consumption may or may not cause engine misfire.) |
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| Engine noise at startup that lasts only a few seconds. (Check and compare with a known good vehicle to determine normal condition.) |
Incorrect engine oil viscosity |
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| Worn crankshaft thrust bearing. |
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| Excessive engine noise regardless of engine speed. | Low oil pressure | Repair or replace if necessary. |
| Broken valve spring. | Replace the valve spring. | |
| Worn or dirty valve lifters. | Replace the valve lifters. | |
| Stretched or broken timing chain and/or damaged sprocket teeth. | Replace the timing chain and sprockets. | |
| Worn timing chain tensioner, if equipped. | Replace the timing chain tensioner if necessary. | |
| Worn camshaft lobes. |
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| Valve clearances not within specification Worn valve guides or valve stems. |
Inspect the valves and valve guides, then repair or replace as necessary. | |
| Sticking valves. (Carbon deposits on the valve stem or seat may cause the valve to remain open. | Inspect the valves and valve guides, then repair or replace as necessary. | |
| Worn drive belt, tensioner, idler and bearing. | Replace as necessary | |
| Low engine noise regardless of crankshaft speed. | Low oil pressure | Repair or replace as necessary |
| Flywheel loose or damaged. | Repair or replace the flywheel. | |
| Damage to oil pan, contact with oil pump strainer. |
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| Oil pump strainer is loose, damaged, or clogged. |
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| Excessive piston-to-cylinder clearance. |
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| Excessive piston pin-to-piston clearance |
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| Excessive connecting rod bearing clearance | Inspect the following components and repair or replace if necessary.
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| Excessive crankshaft bearing clearance | Inspect the following components and repair or replace if necessary.
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| Incorrect installation of piston, piston pin, and connecting rod |
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| Engine noise under load | Low oil pressure | Repair or replace if necessary. |
| Excessive connecting rod bearing clearance | Inspect the following components and repair or replace if necessary:
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| Excessive crankshaft bearing clearance | Inspect the following components and repair or replace if necessary.
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| Engine does not crank, crankshaft does not rotate | Hydraulic lock of cylinder
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| Timing chain breakage and/or timing chain and/or timing chain sprocket. |
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Material in cylinder
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| Seized crankshaft or connecting rod bearings. |
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| Bent or broken connecting rod. |
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| Broken crankshaft |
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