Heating, Ventilation, and Air Conditioning

Temperature Control Actuator Repair Procedures

12steps
~72min
3/5difficulty
Done 0 of 12

Inspection

  1. Turn the ignition off.
  2. Disconnect the temperature control actuator connector.
  3. Make sure the temperature control actuator operates to the cold position when 12 V is applied to terminal 3 and ground is connected to terminal 7. Make sure the temperature control actuator moves to the warm position when the connections are reversed.
    1. -
    2. -
    3. Cool position
    4. Sensor (+5V)
    5. Feedback signal
    6. Sensor ground
    7. Warm position
  4. Connect the temperature control actuator connector.
  5. Turn the ignition on.
  6. Check the voltage between terminals 5 and 4. Specification
    Door Position Voltage (V) Fault Detection
    Max. Cool 0,3±0,15 Low voltage: 0.1 V or less
    High voltage: 4.9 V or more
    Max. Heat 4,7±0,15

    It will report the current actuator position to the controls.
  7. If the temperature control actuator does not operate properly, replace it with a known good temperature control actuator and check for correct operation. Use the replaced actuator if it operates well.

Replacement

  1. Disconnect the negative (-) battery terminal.
  2. Remove the emergency pad lower panel. (Refer to Body - "Emergency Pad Lower Panel")
  3. Remove the driver side air vent duct (A) after loosening the screw.
  4. Disconnect the connector (A), then remove the temperature control actuator (B) after loosening the mounting screws.
  5. Install in the reverse order of removal.

Test yourself

A quick Kia Soul EV Owner's Manual quiz: every answer comes with an explanation and a link to the manual page.