Windshield Repair Procedures

Removal

To remove the windshield, use the tools shown in the following illustration: [Tool Illustration] Piano WireInsert-Type Wire Retainer [Tool Assembly Illustration] Insert and secure the piano wireinto the wire retainer insertion hole .

1. 1
   Press the sunroof switch to fully open the sliding glass.
2. 2
   Remove the roof side molding. (Refer to Body Moldings - "Roof Side Moldings")
3. 3
   Pull the piano wire (A) to the left and right, then apply force in the direction of the arrow to cut the remaining sealant.

   Longer wires require more power, so divide the sectionandin half to cut off the remaining sealant.

   Make sure to wear gloves to protect your hands from possible injury. Be careful not to burn your hands from the heat generated by the wire. Be careful when working with the wiring harness, as it may be cut.

   Be careful not to damage the body.

   

4. 4
   Carefully remove the windshield (A) without damaging it.

   

Installation

To install the windshield, use the tools shown in the following illustration: [Tool Illustration] Sealant NozzleAutomotive Glass SealantSealant Gun

1. 1
   Install the roof side molding.
2. 2
   Press the sunroof switch to fully close the sliding glass.
3. 3
   Use a blade to cut away the remaining sealant (A) around the body panel.

   When cutting off the remaining sealant around the body panel, be sure to leave about 2 mm of sealant from the adhesive surface.

   Make sure the body paint surface is not damaged. If damaged, apply paint or rust inhibitor for service.

   

4. 4
   If the windshield (A) is reused, use a blade to remove the remaining sealant (B) around the body panel.

   

5. 5
   Use alcohol or a pneumatic gun to clean the edges of the body panel and windshield.
6. 6
   Using a sealant gun, apply sealant (B) around the body panel (A).

   When applying sealant using a sealant gun, make sure the sealant is not cracked to prevent water leakage.

   

7. 7
   Install the windshield (A) loosely onto the body panel.

   

8. 8
   Check the gap and flush before the front glass (A) is fully installed.
9. 9
   Apply tape around the windshield to prevent the glass from separating.

   If too much sealant is applied, it may leak out of the body. Use alcohol or a cleaning agent to wipe off excess sealant.

   

   Install the windshield and park the vehicle on a level surface for at least 4 hours. If you need to drive the vehicle, be sure to drive SLOWLY for at least 8 hours after installation. Advise the driver not to drive aggressively or on rough road surfaces for 2-3 days.