General information

Brake system inspection

5steps
~30min
2/5difficulty
010203040501713N·mlb·ft
Tightening torque found on this page
Done 0 of 5
Inspect brake system initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect brake hose and brake fluid every 6 000 km (4 000 miles, 12 months)

  • The brake system of this motorcycle is filled with a glycol-based brake fluid. Do not use or mix different types of fluid such as silicone-based and petroleum-based fluids. Do not use any brake fluid taken from old, used or unsealed containers.
Never reuse brake fluid left over from the last servicing or stored for a long period of time.
  • Brake fluid, if it leaks, will interfere with safe running and immediately discolor painted surfaces. Check the brake hoses and hose joints for cracks and oil leakage before riding.
  • Brake fluid level check
    1. Keep the motorcycle upright and place the handlebars straight.
    2. Check the brake fluid level by observing the lower limit line “a” on the front and rear brake fluid reservoirs. When the brake fluid level is below the lower limit line “a”, replenish with brake fluid that meets the following specification.
    BF: brake fluid (dot 4)
    Suzuki GSX-R. Brake fluid

    Suzuki GSX-R. Brake fluid

    Brake pads check

    The extent of brake pad wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “front brake pad replacement” in section 4b and “rear brake pad replacement” in section 4c .

    Caution


    replace the brake pads as a set, otherwise braking performance will be adversely affected.

    Suzuki GSX-R. Brake pads check

    Suzuki GSX-R. Brake pads check

    Front and rear brake hose inspection

    Inspect the brake hoses and hose joints for crack, damage or brake oil leakage. If any defects are found, replace the brake hose with a new one. Refer to “front brake hose removal and installation” in section 4a and “rear brake hose removal and installation” in section 4a .

    Suzuki GSX-R. Front and rear brake hose inspection

    Suzuki GSX-R. Front and rear brake hose inspection

    Brake pedal height inspection and adjustment
    1. Inspect the brake pedal height “a” between the pedal top face and footrest.

      Adjust the brake pedal height if necessary.

    Brake pedal height “a” standard: 65 – 75 mm (2.6 – 3.0 In)
    1. Loosen the lock-nut (1).
    2. Turn the push rod (2) until the brake pedal becomes 65 – 75 mm (2.6 – 3.0 In) “a” below the top of the footrest.
    3. Tighten the lock-nut (1) securely.
    Tightening torque rear master cylinder rod lock-nut (a): 17 N·m
    Suzuki GSX-R. Brake pedal height inspection and adjustment

    Brake hose replacement Replace brake hose every 4 years

    Refer to “front brake hose removal and installation” in section 4a and “rear brake hose removal and installation” in section 4a .

    Brake fluid replacement Replace brake fluid every 2 years

    Refer to “brake fluid replacement” in section 4a .

    Air bleeding from brake fluid circuit Refer to “air bleeding from brake fluid circuit” in section 4a Rear brake light switch adjustment

    Refer to “rear brake light switch inspection and adjustment” in section 4a .

    Test yourself

    A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.