Engine

Ignition switch removal and installation

3steps
~18min
2/5difficulty
Done 0 of 3
Removal
  1. Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  2. Disconnect the ignition switch lead wire coupler (1).
  3. Disconnect the immobilizer lead wire coupler (2).
    Suzuki GSX-R. Ignition switch removal and installation
(For e-02, 19, 24, 51)
  1. Remove the harness clamp (3).
Suzuki GSX-R. Ignition switch removal and installation

  1. Remove the ignition switch (4) with the special tools.
Special tool (a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)

Suzuki GSX-R. Ignition switch removal and installation

Installation

Install the ignition switch in the reverse order of removal.

Pay attention to the following points:

  • tighten the ignition switch mounting bolts (1), right and left with the special tools.
Caution

when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them.

Special tool (a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)
Suzuki GSX-R. Ignition switch removal and installation

Test yourself

A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.