Engine

Ignition coil and spark plug removal and installation

3steps
~18min
2/5difficulty
01020304050118N·mlb·ft
Tightening torque found on this page
Done 0 of 3
Removal The hot
engine can burn you.

Wait until the engine is cool enough to touch.

  1. Turn the ignition switch off.
  2. Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  3. Disconnect the lead wire couplers (1).
    Suzuki GSX-R. Ignition coil and spark plug removal and installation

Caution

disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage.

  1. Remove the ignition coils (2).
Caution

  • do not pry up the ignition coil with a screwdriver or a bar to avoid its damage.
  • Be careful not to drop the ignition coil to prevent short/open circuit.

Suzuki GSX-R. Ignition coil and spark plug removal and installation

  1. Remove the spark plugs with the spark plug wrench.
Special tool (a): 09930–10121 (spark plug wrench
set)
Suzuki GSX-R. Ignition coil and spark plug removal and installation

Installation

Install the spark plugs in the reverse order of removal.

Pay attention to the following points:

  • screw the spark plugs into the cylinder head with fingers, and then tighten them to the specified torque.
Caution

do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head.

Special tool (a): 09930–10121 (spark plug wrench
set)
Tightening torque spark plug: 11 N·m
Suzuki GSX-R. Ignition coil and spark plug removal and installation

  • Install the ignition coil and connect their lead wire couplers.

Caution do not hit the ignition coil with a plastic hammer when installing it.

Suzuki GSX-R. Ignition coil and spark plug removal and installation

Suzuki GSX-R. Ignition coil and spark plug removal and installation

Spark plug inspection and cleaning

Refer to “spark plug inspection and cleaning” in section 0b .

Test yourself

A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.