Engine
Ignition coil and spark plug removal and installation
In this manual: Engine
3steps
~18min
2/5difficulty
Done 0 of 3
Removal
The hot
engine can burn you.
Caution
(a): 09930–10121 (spark plug wrench
set)
Installation
(a): 09930–10121 (spark plug wrench
set) Tightening torque spark plug: 11 N·m


Spark plug inspection and cleaning
The hot engine can burn you.
Wait until the engine is cool enough to touch.
- Turn the ignition switch off.
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the lead wire couplers (1).

Caution
disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage.
- Remove the ignition coils (2).
- do not pry up the ignition coil with a screwdriver or a bar to avoid its damage.
- Be careful not to drop the ignition coil to prevent short/open circuit.

- Remove the spark plugs with the spark plug wrench.
(a): 09930–10121 (spark plug wrench set)

Installation
Install the spark plugs in the reverse order of removal.
Pay attention to the following points:
- screw the spark plugs into the cylinder head with fingers, and then tighten them to the specified torque.
do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head.
Special tool
(a): 09930–10121 (spark plug wrench set) Tightening torque spark plug: 11 N·m

- Install the ignition coil and connect their lead wire couplers.
Caution do not hit the ignition coil with a plastic hammer when installing it.


Spark plug inspection and cleaning
Refer to “spark plug inspection and cleaning” in section 0b .
Test yourself
A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.
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