Installation

HINT:

• Use the same procedure for the RH and LH sides.
• The procedure listed below is for the LH side.

1. INSTALL FRONT DISC

(a) Align the matchmarks and install the front disc.

HINT:

When replacing the disc with a new one, select the installation position where the disc has the smallest runout.

2. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH

(a) Install the disc brake cylinder assembly with the 2 bolts.

Torque:

185 N·m {1887 kgf·cm, 137 ft·lbf}

(b) Using a union nut wrench, connect the brake tube to the disc brake cylinder assembly.

Torque:

15 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page ).

3. INSTALL FRONT NO. 1 ANTI-SQUEAL SHIM

NOTICE:

If necessary, replace the anti-squeal shim when replacing the brake pad.

(a) Install the front No. 1 anti-squeal shims to the front disc brake pads.

NOTICE:

There should be no oil or grease on the friction surfaces of the front disc brake pads and the front disc.

4. INSTALL FRONT DISC BRAKE PAD

(a) Install the 2 front disc brake pads to the disc brake cylinder.

(b) Install the anti-rattle spring between the 2 front disc brake pads.

NOTICE:

The anti-rattle spring can be reused if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign matter cleaned off.

(c) Install the 2 hole pins.

(d) Install the pin hold clip.

NOTICE:

The pin hold clip can be reused if has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign matter cleaned off.

5. BLEED BRAKE LINE

6. INSTALL FRONT WHEEL