Manual transaxle assy (From July, 2003)

REPLACEMENT

COMPONENTS: Partial engine assy

1. 1
   REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
2. 2
   REMOVE FRONT DRIVE SHAFT ASSY RH
3. 3
   REMOVE FRONT DRIVE SHAFT ASSY LH
4. 4
   REMOVE CLUTCH ACCUMULATOR ASSY
5. 5
   REMOVE CLUTCH RELEASE CYLINDER ASSY
6. 6
   DISCONNECT WIRE HARNESS
7. 7
   Disconnect the wire harness clamp.
8. 8
   Disconnect the back−up lamp switch connector, speedometer sensor connector and starter connector.

7. REMOVE ENGINE WIRE No.3

a. Remove the bolt and disconnect the engine wire No.3.

Remove engine wire No.3 8. REMOVE WIRE HARNESS CLAMP

a. Remove the 2 bolts and 2 Ωire harness clamps.

Remove wire harness clamp 9. REMOVE STARTER ASSY

a. Remove the 2 bolts and starter assy.

Remove starter assy 10. REMOVE ENGINE MOUNTING BRACKET FR

a. Remove the 3 bolts and engine mounting bracket FR.

Remove engine mounting bracket FR 11. REMOVE MANUAL TRANSMISSION CASE PROTECTOR

a. Remove the 2 bolts and manual transmission case protector.

Remove manual transmission case protector 12. REMOVE EXHAUST PIPE SUPPORT BRACKET No.1

a. Remove the 2 bolts and exhaust pipe support bracket No.1.

Remove exhaust pipe support bracket No.1 13. REMOVE ENGINE MOUNTING INSULATOR LH

a. Remove the 4 bolts and engine mounting insulator LH.

Remove engine mounting insulator LH 14. REMOVE MANUAL TRANSAXLE ASSY

1. 1
   Remove the 10 bolts.
2. 2
   Separate and remove the transaxle from the engine.

STALL MANUAL TRANSAXLE ASSY

a. Align the input shaft with the clutch disc and install the transaxle to the engine.

b. Install the 10 bolts.Torque: Bolt A: 64 N·m Bolt B: 46 N·m Bolt C: 44 N·m

16. INSTALL ENGINE MOUNTING INSULATOR LH a. Install the engine mounting insulator LH with the 4 bolts.Torque: 64 N·m

HINT: Tighten them in order: A, B, C and D.

Install engine mounting insulator LH 17. INSTALL EXHAUST PIPE SUPPORT BRACKET No.1 a. Install the exhaust pipe support bracket No.1 Ωith the 2 bolts.Torque: 19 N·m Install exhaust pipe support bracket No.1 18. INSTALL MANUAL TRANSMISSION CASE PROTECTOR a. Install the manual transmission cse protector with the 2 bolts.Torque: 18 N·m Install manual transmission case protector 19. INSTALL ENGINE MOUNTING BRACKET FR a. Install the engine mounting bracket FR with the 3 bolts.Torque: 64 N·m Install engine mounting bracket FR 20. INSTALL STARTER ASSY a. Install the starter assy with the 2 bolts.Torque: 39 N·m Install starter assy 21. INSTALL WIRE HARNESS CLAMP a. Install the 2 Ωire harness clamps with the 2 bolts.Torque: 8,4 N·m Install wire harness clamp 22. INSTALL ENGINE WIRE No.3 a. Connect the engine wire No. 3 with the bolt.Torque: 9,6 N·m Install engine wire No.3 23. CONNECT WIRE HARNESS

1. 1
   Install the wire harness clamp.
2. 2
   Connect the back−up lamp switch connector, speedometer sensor connector and starter connector.
3. 3
   INSTALL CLUTCH RELEASE CYLINDER ASSY
4. 4
   INSTALL CLUTCH ACCUMULATOR ASSY
5. 5
   INSTALL FRONT DRIVE SHAFT ASSY LH
6. 6
   INSTALL FRONT DRIVE SHAFT ASSY RH
7. 7
   INSTALL ENGINE ASSEMBLY WITH TRANSAXLE