Toyota Corolla Quiz
Clutch

Overhaul

In this manual: Clutch
Introduction — 31Preparation — 32Service specifications — 19Diagnostics — 497Engine control system — 6Fuel — 13Emission control — 28Exhaust — 3Cooling — 13Lubrication — 7Ignition — 3Starting & charging — 13Front suspension — 12Rear suspension — 9Tire & wheel — 1Drive shaft / propeller shaft — 15Brake — 42Automatic transmission / trans — 47Clutch — 19Steering column — 9Power steering — 11Heater & air conditioner — 20Supplemental restraint system — 27Seat belt — 12Lighting — 18Wiper & washer — 9Audio & visual — 12Wiring — 1Communication system — 1Windshield/windowglass/mirror — 31Seat — 10Theft deterrent & door lock — 10Sliding roof/convertible — 8Engine hood/door — 12Exterior/interior trim — 20Vehicle control system — 1Cruise control — 5Maintenance — 8
17steps
~102min
4/5difficulty
Done 0 of 17
1. Drain clutch fluid 2. Remove brake master cylinder sub–assy 3. Remove brake booster assy 4. Disconnect clutch reservoir tube
Toyota Corolla. Isconnect clutch reservoir tube
  1. Loosen the clip and disconnect the clutch reservoir tube from the clutch master cylinder assy.
Hint

: use a container to catch the fluid.

 5. Disconnect clutch master cylinder to flexible hose tube
Toyota Corolla. Disconnect clutch master cylinder to flexible hose tube
  1. Using sst, disconnect the flexible hose tube.

    Sst 09023–00100

Hint

: use a container to catch the fluid.

 6. Remove clutch pedal spring 7. Remove clutch master cylinder push rod clevis w/hole pin
Toyota Corolla. Remove clutch master cylinder push rod clevis w/hole pin
  1. Remove the clip and hole pin.
8. Remove clutch master cylinder assy
  1. remove the 2 nuts and clutch master cylinder assy.
9. Remove clutch master cylinder kit
Toyota Corolla. Remove clutch master cylinder kit
  1. Using a pin punch and a hammer, drive out the slotted spring pin.
  2. remove the inlet union and grommet.
  3. loosen the lock nut, and remove the clevis.
  4. remove the lock nut from the push rod.
  5. remove the boot from the cylinder body.
    Toyota Corolla. Remove clutch master cylinder kit
  6. While pushing the push rod, using snap ring pliers, remove the snap ring.
  7. remove the push rod from the cylinder body.
Notice

: the piston may pop up out of the cylinder body. Therefore, slowly remove the push rod from the cylinder body.
  • remove the stop plate from the push rod.
  • remove the piston with spring from the cylinder.
    • Notice

    : be careful not to damage the inside of the cylinder body.

     10. Install clutch master cylinder kit
    Toyota Corolla. Install clutch master cylinder kit
    1. Coat parts with lithium soap base glycol grease, as shown in the illustration.
    2. install the piston with spring into the cylinder.
    Notice

    : be careful not to damage the inside of the cylinder body.
  • install the stop plate to the push rod.
  • install the push rod to the cylinder body.
    • Toyota Corolla. Install clutch master cylinder kit
    1. While pushing the push rod, using snap ring pliers, install the snap ring.
    2. install the boot to the cylinder body.
    3. install the lock nut to the push rod.
    4. temporarily install the clevis with the lock nut to the push rod.
    5. install the inlet union and a new grommet.
      Toyota Corolla. Install clutch master cylinder kit
    6. Using a pin punch and a hammer, drive in the slotted spring pin.
    11. Install clutch master cylinder assy
    1. install the clutch master cylinder assy with the 2 nuts.

      Torque: 11.8 Nvm (120 Kgf·cm, 9 ft·lbf)

    12. Install clutch master cylinder push rod clevis w/hole pin
    Toyota Corolla. Install clutch master cylinder push rod clevis w/hole pin
    1. Apply mp grease to the contact surface of the hole pin and clevis bush.
    2. connect the clevis to the clutch pedal sub–assy with the hole pin.
    Hint

    : install the hole pin from the right side of the vehicle.
  • install the clip to the hole pin.
    • 13. Install clutch pedal spring 14. Connect clutch master cylinder to flexible hose tube
    Toyota Corolla. Connect clutch master cylinder to flexible hose tube
    1. Using sst, connect the flexible hose tube.

      Sst 09023–00100 torque: 15.2 Nvm (155 Kgf·cm, 11 ft·lbf)

    15. Connect clutch reservoir tube
    Toyota Corolla. Connect clutch reservoir tube
    1. Connect the clutch reservoir tube with the clip to the clutch master cylinder assy.
    Notice

    : facing the white mark upward.

     16. Install brake booster assy 17. Install brake master cylinder sub–assy 18. Bleed brake line 19. Bleed clutch pipe line
    1. fill the brake reservoir tank with clutch fluid and bleed clutch system.

      Torque: 8.4 Nvm (85 Kgf·cm, 73 in.Vlbf)

    20. Check and adjust brake pedal height 21. Inspect and adjust clutch pedal sub–assy 22. Check brake fluid leakage 23. Check clutch fluid leakage 24. Check fluid level in reservoir

    Test yourself

    A quick Toyota Corolla quiz: every answer comes with an explanation and a link to the manual page.