Toyota Land Cruiser Quiz
Transfer

Reassembly

In this manual: Transfer
Introduction — 13Preparation — 19Service specifications — 19Engine Mechanical — 28Automatic Transmission — 22Body Electrical — 373Brake — 34Propeller Shaft — 7Transfer — 24Motor shift control system — 1Steering — 34Ignition — 7Charging — 9Emission Control — 6Cooling — 17Starting — 12Lubrication — 13Maintenance — 7Chassis — 1Disassembly — 1
~2min read
4special tools
010203040504.94N·mlb·ft
Tightening torque found on this page

HINT: Coat all of the sliding and rotating surfaces with gear oil before reassembly.

1. INSTALL BALL BEARING

INSTALL BALL BEARING

(a) Using SST and a press, install the ball bearing.

SST 09316-6001 1 (09316-00011, 09316-00031)

INSTALL BALL BEARING

(b) Select a snap ring that will allow the minimum axial play.

INSTALL BALL BEARING

(c) Using a screwdriver, install a new snap ring.

2. INSTALL DUST DEFLECTOR

INSTALL DUST DEFLECTOR

(a) Using SST and a hammer, install a new rear extension housing dust deflector.

SST 09316-6001 1 (09316-00011, 09316-00041)

INSTALL DUST DEFLECTOR

(b) Using SST and a press, install a new rear output shaft dust deflector.

SST 09316-2001 1, 09316-60011 (09316-00011)

3. INSTALL OIL SEAL

INSTALL OIL SEAL
(a) Apply MP grease to the lip of a new oil seal.

(b) Using SST and a hammer, drive in the oil seal.

SST 09316-6001 1 (09316-00011, 09316-00031)

4. INSTALL REAR OUTPUT SHAFT

INSTALL REAR OUTPUT SHAFT

(a) Using SST and a press, install the rear output shaft.

SST 09316- 20011, 09316- 60011 (09316- 00011, 09316-00031)

(b) Install the 2 seal rings to the rear output shaft.

INSTALL REAR OUTPUT SHAFT

(c) Select a snap ring that will allow the minimum axial play.

INSTALL REAR OUTPUT SHAFT

(d) Using a snap ring expander, install a new snap ring.

5. INSTALL SPEED SENSOR DRIVE GEAR

(a) Install the speed sensor drive gear.

(b) Using a snap ring expander, install the snap ring.

6. INSTALL OIL PUMP PLATE

INSTALL OIL PUMP PLATE
(a) Install the oil pump plate.

(b) Install and torque the 3 bolts.

Torque: 4,9 N·m

7. INSTALL VALVE SEAT, BALL, SPRING AND SCREW PLUG

INSTALL VALVE SEAT, BALL, SPRING AND SCREW PLUG
(a) Apply gear oil to the ball. (b) Install the valve seat, ball and spring.

(c) Apply liquid sealer to the screw plug threads.

Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

(d) Using a hexagon wrench, install and torque the screw plug.

Torque: 29 N·m

8. INSTALL DRIVEN ROTOR

INSTALL DRIVEN ROTOR
(a) Apply gear oil to the driven rotor.

(b) Install the driven rotor.

9. INSTALL DRIVE ROTOR

(a) Apply gear oil to the drive rotor.

(b) Install the drive rotor.

HINT: Align the alignment marks.

10. INSTALL OIL PUMP COVER

INSTALL OIL PUMP COVER
(a) Install the oil pump cover.

(b) Using a torx socket wrench (T30), install and torque the 3 screws.

Torque: 4,9 N·m

NOTICE: Align the oil hole of the rear extension housing and oil groove end of the oil pump cover.

11. INSTALL OIL PUMP DRIVE SHAFT

Test yourself

A quick Toyota Land Cruiser quiz: every answer comes with an explanation and a link to the manual page.