Installation

INSTALLATION PROCEDURE

1. INSTALL CHECK VALVE GROMMET

(a) Install a new check valve grommet to the brake booster assembly.

2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

(a) Install the brake vacuum check valve assembly to the brake booster assembly.

3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.

(b) Set the push rod length as shown in the illustration. Text in Illustration *1 Push Rod Length *2 Lock Nut *3 Brake Master Cylinder Push Rod Clevis Standard length*1: 155.1 to 156.1 mm (6.11 to 6.15 in.)

(c) Tighten the lock nut.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

4. INSTALL BRAKE BOOSTER GASKET

(a) Install a new brake booster gasket to the brake booster assembly.

5. INSTALL BRAKE BOOSTER ASSEMBLY

(a) Install the brake booster assembly to the body with the 4 nuts. Torque: 13 N·m {130 kgf·cm, 9 ft·lbf} NOTICE: Do not damage the brake lines.

6. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin.

(b) Connect the brake master cylinder push rod clevis to the brake pedal sub-assembly, and install the push rod pin and a new clip as shown in the illustration.

7. INSTALL NO. 1 VACUUM HOSE CONNECTOR (for 1AR-FE)

(a) Install the No. 1 vacuum hose connector with the 2 nuts. Torque: 5,4 N·m {55 kgf·cm, 48 in·lbf}

(b) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose.

8. CONNECT VACUUM HOSE (for 2GR-FE)

(a) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose.

9. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

10. FILL RESERVOIR WITH BRAKE FLUID

11. BLEED BRAKE MASTER CYLINDER

12. BLEED BRAKE LINE

13. INSPECT FOR BRAKE FLUID LEAK

14. INSPECT FLUID LEVEL IN RESERVOIR

15. INSPECT AND ADJUST BRAKE PEDAL

HINT:

See page

16. INSTALL SECURITY HORN ASSEMBLY (w/ Security Horn)

17. INSTALL AIR CLEANER CASE (for 1AR-FE)

18. INSTALL AIR CLEANER CASE (for 2GR-FE)

19. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

20. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 1AR-FE)

21. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE)

22. INSTALL OUTER COWL TOP PANEL

23. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

24. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

25. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

26. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

29. INSTALL FRONT WIPER ARM HEAD CAP