Brake system (hybrid)

Work instructions

~2min read
Unbolt relevant brake line at brake caliper or wheel brake cylinder; catch escaping brake fluid and dispose of this as per regulations.
  • Cut through brake line at a suitable point (straight, freely accessible section) using pipe cutter -2-.
  • Remove section to be renewed.
  • Degrease brake line surface.
Work instructions
  • Clamp brake line in set of grips -4- so that approx. 50 mm project from plastic jaws.
  • Clamp scraper -3- into a drill and place it onto brake line.
  • At slow drill speed and with gentle pressure on brake line, scrape coating off brake line.

Length of scraping is determined by stop in scraper.

  • Pull scraper off brake line and remove scrapings.
Work instructions
  • Remove grip wrench and slide brake line nut -D- onto brake line.
Work instructions
  • Slide brake line -B- up to stop -A- in flanging tool.
Note Brake line must be positioned against stop when the hexagon socket head bolts are tightened, or the flange will not be formed correctly.
  • Clamp brake line in flanging tool until brake line can no longer be moved. Fold up stop -A-, then tighten hexagon socket head bolts diagonally using angle screwdriver -C-.
Work instructions
  • Turn spindle as far as stop in flanging tool.
  • Turn spindle back again.
  • Unscrew hexagon socket head bolts in diagonal sequence.
  • Remove brake line from flanging tool, then clean and inspect brake line and flange.

Briefly flush the section of brake line remaining in the vehicle:

  • Connect brake filling and bleeding unit -VAS 5234-, connect hose of bleed bottle to brake line flange and allow brake filling and bleeding unit -VAS 5234- to run briefly until a little brake fluid has run through.
  • Blow out new brake line to be inserted with compressed air.
Work instructions
  • Join brake lines using connector -E-.
  • Install brake line.
  • Bleed brake system → Chapter.
Work instructions

Test yourself

A quick Volkswagen Golf quiz: every answer comes with an explanation and a link to the manual page.