Installation Procedure

1. 1
   Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area.
2. 2
   Inspect for any of the following problems in order to help prevent future breakage of the window:

• High weld
• Solder spots
• Hardened sealer
• Any other obstruction or irregularity in the pinch-weld flange

1. After repairing the opening as indicated, perform the following steps:

Remove all traces of broken glass from the outer cowl panel, seats, floor, and defroster ducts.

4. Apply adhesive bead (1).

Cut into the tip of the cartridge in such a way that a bead of adhesive approx. 13 mm (0.511 in) thick is produced.

5. Insert windshield.

• Place the windshield on the roof frames and lower down.
• Insert windshield with BO-641 holder .

1. 1
   Secure windshield in position with fabric tape.
2. 2
   Second mechanic required.
3. 3
   Clean any excess urethane adhesive from the body.
4. 4
   Use a soft spray of warm water in order to immediately water test the window.
5. 5
   Inspect the window for leaks.
6. 6
   If any leaks are found, use a plastic paddle in order to apply extra urethane adhesive at the leak point.
7. 7
   Retest the window for leaks.
8. 8
   Maintain the following conditions in order to properly cure the urethane adhesive:

• Partially lower a door window in order to prevent pressure buildups when closing doors before the urethane adhesive cures.
• Do not drive the vehicle until the urethane adhesive is cured. Refer to the above curing times.
• Do not use compressed air in order to dry the urethane adhesive.

1. 1
   Install the roof rail front right and left.
2. 2
   Install inside rearview mirror. Refer to Inside Rearview Mirror Replacement.
3. 3
   Install windshield garnish molding. Refer to Windshield Garnish Molding Replacement.
4. 4
   Install air inlet grille panel. Refer to Air Inlet Grille Panel Replacement.
5. 5
   Connect battery.