Description and Operation — Vehicle-Specific Body Construction
In this manual: Body and Paint
~5min read
For recommended sheet metal repair instructions and recommendations, refer to the following illustrations and: For additional information, refer to: Specifications (501-25 Body Repair - General Information, Specifications). .
Bumper Beams
Bumper beams are usually manufactured from high-strength (HS) or higher-grade steel. If the bumper beam shows signs of kinking or cracking, it is not repairable and must be replaced. Do not use heat to repair these components, as it will weaken the component. Minor damage must be corrected by cold straightening only.
Steel Type Legend
Item
Steel Type
Color
1
Mild Steel
Yellow
2
Bake Hardened Steel (BH)
Light Blue
3
Solid Solution Strengthened
Pink
4
High Strength Low Alloy Steel (HSLA)
Dark Blue
5
Dual Phase (DP) 500, 600 Grade Steel
Green
6
Dual Phase (DP) 700, 800, 900, 1000 Grade Steel
Fuchsia
7
Laminated Steel
Turquoise
8
Ultra High Strength Steel (UHSS) Martensitic, Boron
Red
9
Transformation Induced Plasticity Steel (TRIP)
Gold
10
Aluminum/Magnesium
Purple
Front Floor
Item
Description
Steel Type
1
Lower Rail
Boron Steel
2
Lower Rail Extension
Boron Steel
3
Cross Member
Dual Phase (DP) 800 Steel
4
Reinforcement
Dual Phase (DP) 600 Steel
5
Floor Pan Assembly
Mild Steel
6
Side Member
Boron Steel
7
Seat Mounting Bracket
Mild Steel
8
Front Upper Cross Member
Dual Phase (DP) 800 Steel
9
Tunnel Reinforcement
Mild Steel
10
Bracket Support
Mild Steel
11
Cross Member Assembly
Boron Steel
Center and Rear Floor
Item
Description
Steel Type
1
Rear Floor Pan Extension
Dual Phase (DP) 800 Steel
2
Rear Panel Assembly
High Strength Low Alloy (HSLA) 300 Steel
3
Rear Floor Pan Assembly
Bake Hardened (BH) 240 Steel
4
Spare Tire Holder
High Strength Low Alloy (HSLA) 380 Steel
5
Lower Rear Panel Assembly
High Strength Low Alloy (HSLA) 340 Steel
6
Rear Rail Bumper Bracket
Dual Phase (DP) 800 Steel
7
Rear Cross Member Assembly
Mild Steel
8
Rear Rail
Boron Steel
9
Rear Rail Reinforcement
Boron Steel
10
Cross Member
Boron Steel
11
Floor Pan Center Brace
Boron Steel
12
Center Floor Pan Reinforcement
Boron Steel
13
Center Floor Pan Assembly
Mild Steel
Hood Panel
Item
Description
Steel Type
1
Outer Top Shroud Assembly
Mild Steel
2
Upper Instrument Panel Reinforcement
Mild Steel
3
Bracket
Mild Steel
4
Hood Extension
Mild Steel
5
Bracket
Mild Steel
6
Hood Reinforcement
Mild Steel
Roof
Item
Description
Steel Type
1
Roof Panel Assembly
Mild Steel
2
Windshield Header Assembly
Dual Phase (DP) 600 Steel
3
Windshield Header Extensions
Dual Phase (DP) 600 Steel
4
Roof Bow
Smart Steel
5
Roof Bow
Smart Steel
6
Roof Bow
Smart Steel
7
Roof Bow
Smart Steel
8
Rear Rack Assembly
High Strength Low Alloy (HSLA) 380 Steel
Body Outer Side Panels
Item
Description
Steel Type
1
Door Frame
Mild Steel
2
Outer Quarter Panel
Mild Steel
3
Body Side Panel
Mild Steel
4
Outer Rocker Panel
Mild Steel
Body Side Inner Panels
Item
Description
Steel Type
1
Pillar
Boron Steel
2
Roof Side Rail Reinforcement
Martensitic Steel
3
Front Pillar Reinforcement
Dual Phase (DP) 800 Steel
4
Front Pillar Upper Reinforcement
Boron Steel
5
Center Pillar Inner
Boron Steel
6
Bracket
High Strength Low Alloy (HSLA) 500 Steel
7
Reinforcement
Dual Phase (DP) 600 Steel
8
Bracket
Boron Steel
9
Reinforcement
Dual Phase (DP) 600 Steel
10
Drip Rail
Dual Phase (DP) 800 Steel
11
Rear Inner Body Side Panel
Dual Phase (DP) 800 Steel
12
Rear Pillar Reinforcement
Boron Steel
13
Quarter Panel Inner Outer Reinforcement
Mild Steel
14
Bracket
High Strength Low Alloy (HSLA) 500 Steel
15
Plug
Mild Steel
16
Rocker Panel Reinforcement
Dual Phase (DP) 800 Steel
Front Panels, Aprons and Rails
Item
Description
Steel Type
1
Support
Mild Steel
2
Reinforcement
Mild Steel
3
Reinforcement
Mild Steel
4
Fender Apron Brace
Dual Phase (DP) 800 Steel
5
Reinforcement
Dual Phase (DP) 600 Steel
6
Apron Assembly
Dual Phase (DP) 600 Steel
7
Side Member
Dual Phase (DP) 600 Steel
8
Battery Tray Assembly
Aluminum Alloy
9
Bumper Bracket
High Strength Low Alloy (HSLA) Steel 420
10
Radiator Support
Dual Phase (DP) 800 Steel
11
Floor Side Rail Assembly
Dual Phase (DP) 800 Steel
Instrument Panel and Front Fenders
Item
Description
Steel Type
1
Reinforcement
Boron Steel
2
Instrument Panel Reinforcement
Boron Steel
3
Steering Column Guide Tube
Mild Steel
4
Front Cross Member Extension
Mild Steel
5
Bracket
High Strength Low Alloy (HSLA) Steel 240
6
Reinforcement
Boron Steel
7
Fender
Bake Hardened (BH) Steel 210
8
Fender Reinforcement
Mild Steel
9
Instrument Panel Assembly
Mild Steel
Hood
Item
Description
Steel Type
1
Hood
Aluminum Alloy
Front Door
Item
Description
Steel Type
1
Door Frame Assembly
Mild Steel
2
Door Beam (Door Frame Assembly Component)
Boron Steel
3
Door Outer Panel
Bake Hardened (BH) Steel 210
Rear Door
Item
Description
Steel Type
1
Door Frame Assembly
Mild Steel
2
Door Beam (Door Frame Assembly Component)
Boron Steel
3
Door Outer Panel
Bake Hardened (BH) Steel 210
Rear Door
Item
Description
Steel Type
1
Rear Door Assembly
Mild Steel
Front Bumper
Item
Description
Steel Type
1
Front Bumper Assembly
Aluminum Alloy
Rear Bumper
Item
Description
Steel Type
1
Rear Bumper Assembly
Boron Steel
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