Electrical

Diagnosis and Testing — Battery

~5min read

General Equipment

Diagnostic Charger

  1. Use Ford-approved battery test equipment.
    • Midtronics MDX-650 or P-300/P-600/490/1050
    • Midtronics GRX-3590 or 3000

The diagnosis in this manual assumes a certain level of skill and knowledge of Ford-approved diagnostic procedures.
REFER TO: Diagnostic Methods (100-00 General Information, Description and Operation).

Diagnostic Trouble Code (DTC) Chart

The diagnosis in this manual assumes a certain level of skill and knowledge of Ford-approved diagnostic procedures.
REFER TO: Diagnostic Methods (100-00 General Information, Description and Operation).


Diagnostic Trouble Code Chart


Module Trouble Code Description Action
BCM B11D9:09 Vehicle Battery: Component Failures GO to Pinpoint Test C

Symptom Chart

The diagnosis in this manual assumes a certain level of skill and knowledge of Ford-approved diagnostic procedures.
REFER TO: Diagnostic Methods (100-00 General Information, Description and Operation).

Symptom Chart: Battery


Condition Action
Main engine compartment battery not fully charged GO to Pinpoint Test A
Auxiliary battery not fully charged GO to Pinpoint Test B

Pinpoint Test


PINPOINT TEST A: MAIN ENGINE COMPARTMENT BATTERY STATE TEST

Normal Operation and Fault Symptoms

Battery condition is determined by measuring the voltage at the battery terminals after applying a specified discharge current for a specified period of time.

Possible Sources

  • Main Battery
  • Wiring, Terminals or Connectors

Visual Inspection and Pre-checks

  • Inspect the wiring, terminals and connectors.
  • Inspect the main engine compartment battery.
  • Inspect the main engine compartment battery mounting.
  • Inspect the high-current connections at the BJB.
A1 CHECK THE MAIN ENGINE COMPARTMENT BATTERY STATE
  • With the diagnostic charger and battery cables disconnected from the battery, check the battery condition.

Is the battery OK?
Yes RETURN the battery to service.
No If the analyzer shows REPLACE BATTERY or REPLACE-BAD CELL, INSTALL a new battery.
Refer to: Battery (414-01 Battery, Mounting and Cables, Diagnosis and Testing).
PINPOINT TEST B: AUXILIARY BATTERY STATE TEST

Normal Operation and Fault Symptoms

Battery condition is determined by measuring the voltage at the battery terminals after applying a specified discharge current for a specified period of time.

Possible Sources

  • Auxiliary Battery
  • Wiring, Terminals or Connectors

Visual Inspection and Pre-checks

  • Inspect the wiring, terminals and connectors.
  • Inspect the auxiliary battery.
  • Inspect the auxiliary battery mounting.
  • Inspect the high-current connections at the BJB.
B1 CHECK THE AUXILIARY BATTERY STATE
  • Disconnect and remove the auxiliary battery and allow the battery to warm to room temperature.
    Refer to: Battery Disconnection and Connection (414-01 Battery, Mounting and Cables, General Procedures).
  • Charge the auxiliary battery for 1 hour at 2 amps in AGM mode.
  • After charging the battery, remove the surface charge from the battery by connecting a conventional incandescent test lamp (not LED) for 5 minutes.
  • Allow the auxiliary battery to rest for 15 minutes.
  • Measure the auxiliary battery voltage.

Is the auxiliary battery voltage greater than 12 volts?
Yes RETURN the battery to service.
No INSTALL a new auxiliary battery.
REFER TO: Battery (414-01 Battery, Mounting and Cables, Diagnosis and Testing).
PINPOINT TEST C: B11D9:09

Normal Operation and Fault Symptoms

The BCM monitors both the main battery and the auxiliary battery. The main battery has a BMS, and the auxiliary battery has a battery current sensor. The BMS for the main battery communicates with the BCM over a dedicated LIN line. The battery current sensor for the auxiliary battery uses a PWM circuit that is connected to the BCM.

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
BCM B11D9:09 Automotive Battery: Component Failures Set in the BCM when the BMS detects a battery fault due to one of the following conditions.
  • Engine compartment main 12V battery failure
  • Engine compartment main 12V battery disconnected
  • Auxiliary 12V battery failure after 10 engine starts.
  • Open auxiliary battery fuse (in the high-current BJB)
  • Auxiliary battery fuse blown (attached to the auxiliary battery terminal).
  • Disconnected auxiliary 12V battery, set after 10 engine starts.

Possible Sources

  • Auxiliary Battery
  • Auxiliary battery fuses
  • Engine compartment main battery
  • Engine compartment main battery and auxiliary battery connections

Visual Inspection and Pre-checks

  • Check the auxiliary battery fuses.
C1 CHECK ALL BATTERY CABLE CONNECTIONS
  • Ignition OFF.
  • Inspect the engine compartment main 12V battery connections.
  • Inspect the auxiliary 12V battery connections.

Are all battery cable connections securely attached to the main and auxiliary batteries?
Yes GO to C2
No Tighten any loose battery cable connections to the battery.
C2 CHECK THE AUXILIARY BATTERY FUSE
  • Make sure the auxiliary battery fuses are good.
    • auxiliary battery fuse located in the high-current BJB
    • auxiliary battery fuse located on the positive terminal of the auxiliary battery

Are the auxiliary battery fuses good?
Yes GO to C3
No Make sure the battery cable is not shorted. If OK, INSTALL a new auxiliary battery fuse(s). If shorted, REPAIR or REPLACE the auxiliary battery cable as necessary.
C3 CHECK THE BATTERY CONDITION
  • Make sure the main battery and the auxiliary battery are in good condition. For the main battery, GO to Precise Pinpoint Test A. For the auxiliary battery, GO to Pinpoint Test B.

Does the engine compartment main battery and the auxiliary battery pass the battery condition check?
Yes RETURN the battery to service. CLEAR the DTCs and RE-TEST the system.
No If the tester shows REPLACE BATTERY or REPLACE-BAD CELL, or the battery condition check fails, INSTALL a new battery for the affected battery.
REFER TO: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
or REFER TO: Auxiliary Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

Test yourself

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