Manual Transmission, Clutch, Transfer Case and Power Transfer Unit
Clutch Hydraulic System Bleeding. General Procedures
In this manual: Manual Transmission, Clutch, Transfer Case and Power Transfer Unit
12steps
~72min
3/5difficulty
Done 0 of 12
Special Service Tools / General Equipment
Brake System/Clutch System
Materials
| Name | Specification |
|---|---|
| Motorcraft® DOT 4 LV High Performance Automotive Brake Fluid PM-20 |
WSS-M6C65-A2 |
bleeding
- Using a suction device, drain the brake fluid from the reservoir to the MIN mark.

- Remove the bleeder cap.

- Install the following components:
- Install the brake bleeder tube and fill the tool reservoir with brake fluid.
Use common equipment: Brake/Clutch Bleed/Fill Hose.
Material: Motorcraft® DOT 4 LV High Performance Automotive Brake Fluid / PM-20 (WSS-M6C65-A2)

- Install the brake bleeder tube and fill the tool reservoir with brake fluid.
Using the brake bleeder valve, bleed the clutch system.- Open the clutch bleeder valve.
- Pump brake fluid into the hydraulic system using the brake bleeder.
REFER TO: Specifications (206-00 Brake System - General Information, Specifications).
Use common equipment: Brake/Clutch Bleed/Fill Hose.

- Close the clutch bleeder valve.

- Remove the following components:
- Remove the brake/clutch bleed/fill fitting/hose.
Use common equipment: Brake/Clutch Bleed/Fill Hose.

- Remove the brake/clutch bleed/fill fitting/hose.
- Install the clutch bleeder cap.

- Depress the clutch pedal 5 times using full pedal travel to purge air from the hydraulic system.

NOTICE: Make sure the fluid level is at the MAX mark.
Fill the reservoir.
Material: Motorcraft® DOT 4 LV High Performance Automotive Brake Fluid / PM-20 (WSS-M6C65-A2)
- Start the engine.
- Check clutch operation. If reverse gear engagement is excessively noisy, depress the clutch pedal 5 times using full pedal travel.

- After waiting approximately 30 seconds, check the clutch operation again. If the reverse gear engagement is too noisy, repeat the bleeding procedure.
Test yourself
A quick Ford Fiesta quiz: every answer comes with an explanation and a link to the manual page.
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