DCT (Dual Clutch Transmission) System

Specifications

~3min read

Specifications

Transmission Type D7UF1
Engine Type 1.6 T-GDI Gasoline
Transmission Fluid Quantity 1.9–2 L (0.50–0.53 US gal, 2.01–2.11 US qt, 1.67–1.76 Imp qt)
Specified Lubricant API Service GL-4, SAE 70W
• Recommended oil
CASE: SPIRAX S6 GHME 70W DCTF
- SK: HK SYN DCTF
- GS CALTEX: GS DCTF HD 70W
Gear ratio Shift Actuator System 2WD 4WD
1st 3,929 3,643
2nd 2,318 2.174
3rd 2.043 1,826
4th 1,07 1,024
5th 0,822 0,809
6th 0,884 0,854
7th 0,721 0,717
Provide Regression 5.304 4.696
Final gear ratio 1st, 2nd, 4th, 5th 4.294 4.643
3rd, 6th, 7th, P 3.174 3.611

Clutch Actuator

Item Condition Specification
Resistance (between lines) Motor 1 60 mOhm ± 10%
Motor 2 64 mOhm ± 10%
Rated Voltage 12V
Max. Current 60 A
Operating Condition -40 to 257 °F (-40 to 125 °C)

Gear Motor

Item Specification
Resistance (between lines) Shift Motor 1/2 126.4 mOhm ± 10%
Select Solenoid 1/2 0.7 Ohm ± 10%
Max. Current Shift Motor 1/2 45 A
Select Solenoid 1/2 20 A
Select Solenoid Sensor Output Push 4.0 ± 0.15 V
Pull 1.0 ± 0.15 V
Operating Condition -40 to 257 °F (-40 to 125 °C)
Sensor Supply Voltage 8.75 V ± 10%

Inhibitor Switch

▷ Type: 4-terminal combination output signal. ▷ Specifications
Item Specifications
Output type Output signal combination
Supply voltage (V) 12

Input Speed Sensor 1/2

Item Specification
Type Hall Effect Sensor
Operating Condition -40 to 257 °F (-40 to 125 °C)
Output Signal High: 11.8–16.8 mA
Low: 5.9–8.4 mA

Tightening torque

Item N·m kgf·m lb-ft
Clutch Actuator Motor Mounting Bolt 3,9 - 5,9 0,4 - 0,6 2,9 - 4,3
Clutch Actuator Mounting Bolt 19,6 - 26,5 2,0 - 2,7 14,5 - 19,5
Fork Cover Mounting Bolt 3,9 - 5,9 0,4 - 0,6 2,9 - 4,3
Gear Actuator Mounting Bolt 19,6 - 26,5 2,0 - 2,7 14,5 - 19,5
9,8 - 11,8 1,0 - 1,2 7,2 - 8,7
Input speed sensor bolt 9,8 - 11,8 1,0 - 1,2 7,2 - 8,7
Park/neutral position switch bolt 9,8 - 11,8 1,0 - 1,2 7,2 - 8,7
Manual Lever Mounting Nut 17,4 - 24,5 1,8 - 2,5 13,0 - 18,1
Oil Drain Plug 44,1 - 48,8 4,5 - 6,0 32,5 - 43,4
Oil Filler Plug 58,8 - 78,5 6,0 - 8,0 43,4 - 57,9
Shift cable bracket bolt 19,6 - 26,5 2,0 - 2,7 14,5 - 19,5
Shift Cable Bracket Mounting Nut 11,8 - 14,7 1,2 - 1,5 8,7 - 10,8
Shift Cable Mounting Nut 9,8 - 13,7 1,0 ~ 1,4 7,2 - 10,1
Shift Lever Assembly Mounting Bolt 8,8 - 13,7 0,9 - 1,4 6,5 - 10,1
Starter motor bolt 42,1 - 53,9 4,3 - 5,5 31,1 - 39,7
Transmission Support Bracket Mounting Bolt 88,2 - 107,8 9,0 - 11,0 65,0 - 79,5
Transmission Support Bracket Bolt 58,8 - 78,5 6,0 - 8,0 43,4 - 57,9
Transmission Upper Mounting Bolt
(Transmission => Engine)
42,1 - 53,9 4,3 - 5,5 31,1 - 39,8
Transmission Lower Mounting Bolt
(Engine => Transmission)
42,1 - 53,9 4,3 - 5,5 31,1 - 39,8
TCM Bracket Mounting Nut 9,8 - 11,8 1,0 - 1,2 7,2 - 8,7
Clutch Release Bearing and Bearing Sleeve Mounting Bolt 9,8 - 11,8 1,0 - 1,2 7,2 - 8,7

Lubricants

Item Specified Lubricant Quantity
Input Shaft 1/2 Spline Anti-Seize Grease for Automotive Use 0.15 - 0.25 g
Clutch Release Fork Anti-Seize Grease for Automotive Use 0.1 - 0.2 g

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