Engine Electrical System
Troubleshooting
In this manual: Engine Electrical System
~4min read
Troubleshooting
|
| Symptom | Suspected Area | Remedy |
| The charge warning lamp does not illuminate during IG ON. | Generator main fuse blown | Inspect/repair/replace the fuse. |
| Instrument cluster fuse blown | Inspect/repair/replace the fuse. | |
| Instrument cluster internal lamp broken | Inspect/repair/replace the instrument cluster. | |
| Faulty wiring connector connection | Inspect/repair/replace the wiring connection. | |
| Faulty voltage regulator or alternator | Inspect/repair/replace the voltage regulator or alternator. | |
| Incorrect battery terminal connection | Check the tightening torque of the battery (+) and (-) terminals to the specified torque. | |
| Communication Error | Inspect the wiring between the regulator and ECM. | |
| Check the ECM transmission signal. | ||
| Inspect/repair/replace the alternator if the wiring and ECM are normal. | ||
| Charging warning lamp does not turn off with the engine running. | Worn drive belt or lack of belt tension | Inspect/repair/replace the drive belt. |
| Poor connection, rusted or worn battery cable | Inspect the battery cable connection and check/repair/replace the cable. | |
| Generator main fuse blown | Inspect/replace the alternator main fuse or the battery cable. | |
| Faulty voltage regulator or alternator | Inspect/replace the voltage regulator or alternator. | |
| Faulty wiring | Inspect/replace the wiring. | |
| Faulty instrument cluster | Inspect/replace the instrument cluster. | |
| Alternator pulley slipping | Inspect/replace the alternator pulley. | |
| Adjust the tension / replace the drive belt. | ||
| Incorrect battery terminal connection | Check the tightening torque of the battery (+) and (-) terminals to the specified torque. | |
| The charging warning lamp illuminates. | Drive belt slipping, worn, or insufficient tension | Adjust the tension / replace the drive belt. |
| Inspect/replace the automatic tensioner (for automatic tensioner type only). | ||
| Alternator Management System (AMS) voltage error | Inspect the battery sensor harness and its body ground connection. | |
| Battery sensor error. | Inspect/repair/replace the battery sensor. | |
| Short circuit between the battery sensor wiring and body | Inspect/repair/replace the battery sensor. | |
| Output of terminal L of faulty alternator | Inspect/repair/replace the alternator or regulator. | |
| Degradation due to poor battery (+) terminal contact | Check the tightening torque to the specified torque / Inspect / Repair / Replace the battery wiring. | |
| Short circuit in the internal contact of the alternator extension connector | Inspect/repair/replace the wiring. | |
| Short circuit between the body and ground | Inspect/repair/replace the ground. | |
| Communication Error | Inspect/repair/replace the wiring between the regulator and ECM. | |
| Check the ECM transmission signal. | ||
| Inspect/repair/replace the alternator if the wiring and ECM are normal. | ||
| Short circuit in the middle of the connection to the alternator L terminal (Vehicle model with L terminal) |
Inspect/repair/replace the wiring. | |
| Rotation of the drive belt stops due to slipping of the crankshaft damper pulley or a faulty pulley. | Inspect or replace the crankshaft damper pulley / Inspect, repair or replace the drive belt tensioner bearing. | |
| Drive belt slipping, worn, or insufficient tension | Adjust the tension / inspect / repair / replace the drive belt. | |
| Faulty voltage regulator | Inspect/repair/replace the voltage regulator. | |
| Faulty alternator | Inspect/repair/replace the alternator. | |
| Generator main fuse blown | Inspect/repair/replace the alternator main fuse or the battery wiring. | |
| Defective ground | Inspect/repair/replace the ground. | |
| Discharged battery | Adjust the tension / inspect / repair / replace the drive belt. | |
| Inspect/repair/replace the wiring connection. | ||
| Inspect/repair/replace the alternator main fuse. | ||
| Inspect/repair/replace the alternator. | ||
| Inspect/repair/replace the voltage regulator. | ||
| Inspect/repair/replace the battery assembly. | ||
| Check for parasitic current draw / repair / replace. | ||
| Learn/inspect/repair/replace the battery sensor. | ||
| Check for short circuit / repair / replace the battery cable. | ||
| Inspect/repair/replace the ECM. | ||
| Inspect/repair/replace the body electrical parts. | ||
| Check/repair/replace the installation condition of the alternator connector. | ||
| Inspect/repair/replace the battery (+) and (-) terminal tightening to the specified torque. | ||
| Swollen battery | Faulty battery | Inspect/replace the battery. |
| Faulty voltage regulator or alternator | Inspect/repair/replace the voltage regulator or alternator. | |
| Faulty parts or wiring related to charging | Inspect / repair / replace the parts and wiring related to charging. | |
| After inspection, repair or replace the relevant parts if faulty. | ||
Test yourself
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