Drive Shaft and Axle
Repair Procedures
In this manual: Drive Shaft and Axle
21steps
~136min
5/5difficulty
2special tools
Done 0 of 21
DEPOSIT
- Remove the front wheel and tire assembly (A) from the hub.
Tightening torque: 88.2 - 108 N·m

- Loosen the guide pin bolt (B) and rotate the caliper bracket (A) upward.
Tightening torque: 21.6 ~ 31 N·m

- Remove the pad return spring (A) and separate the brake pad.
Tightening torque: 274.6 ~ 294 N·m N·m (28.0 ~ 30.0 kgf·m, 202.5 ~ 217.0 ft-lbf)

- Remove the caliper mounting bolts, then hang the brake caliper assembly (A) with wire.
Tightening torque: 78.5 - 98 N·m

- Loosen the staked hub nut (A).
Tightening torque: 294.2 ~ 314 N·m N·m (30.0 ~ 32.0 kgf·m, 217.0 ~ 231.5 ft-lbf)

- Disconnect the ball joint from the steering knuckle arm.
- Remove the cotter pin (A).
- Loosen the nut and disconnect the ball joint (B).
Tightening torque: 34.3 to 44 N·m

- Remove the wheel speed sensor (B) from the front axle (A).
Tightening torque: 8.8 - 13.7 N·m

- Loosen the bolt and nut after removing the pin (A).
Tightening torque: 98.1 ~ 118 N·m

- Disconnect the lower arm from the joint using SST (09568-4R100).
- Insert the bracket bolt (A) into the bolt hole.
- Install the support housing (B) on the front axle.
- Tighten the bolt (C).


- Disconnect the drive shaft (A) from the front hub assembly.

- Loosen the front brake disc mounting bolt, then remove the front brake disc.
Tightening torque: 4.9 - 5.8 N·m

- After loosening the strut mounting bolts, remove the strut assembly (A).
Tightening torque: 196.1 ~ 216 N·m N·m (20.0 ~ 22.0 kgf·m, 144.7 ~ 159.1 ft-lbf)

- To install, perform the removal procedure in reverse order.
- Check the front wheel alignment. (Refer to Suspension System - Alignment)
DISASSEMBLY
- Loosen the hub mounting bolt and remove the hub from the axle.
Tightening torque: 78.5 - 98 N·m

- Loosen the dust cover mounting bolts, then remove the axle boots.
Tightening torque: 6.8 - 10.7 N·m

- For reassembly, perform the removal procedure in reverse order.
Inspection
- Check that the hub is not cracked and that the splines are not worn.
- Check that the brake disc is not scratched or damaged.
- Check that the spindle is not cracked.
- Check that the bearing is not cracked or damaged.
Test yourself
A quick Hyundai Tucson quiz: every answer comes with an explanation and a link to the manual page.
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