Drive Shaft and Axle
Front Hub / Steering Knuckle / Tone Wheel Repair Procedures
In this manual: Drive Shaft and Axle
23steps
~143min
5/5difficulty
1special tools
Done 0 of 23
Removal
- Remove the front wheel and tire (A) from the front hub.
Tightening torque: 88.2 - 108 N·m

- Remove the brake caliper mounting bolts, then secure the brake caliper assembly (A) with wire.
Tightening torque: 78.4 ~ 98 N·m

- Remove the caulked nut (A).
Tightening torque: 294.2 ~ 314 N·m N·m (30.0 ~ 32.0 kgf·m, 217.0 ~ 231.5 ft-lbf)


- Disconnect the brake hose (A) and the wheel speed sensor (B).
Tightening torque: 6.8 - 10.8 N·m

- Disconnect the tie rod end ball joint (C) from the steering knuckle.
- Remove the cotter pin (A).
- Remove the castellated nut (B).
Tightening torque: 23.5 ~ 33 N·m


- Remove the mounting bolt and nut of the lower arm (A) from the steering knuckle.
Tightening torque: 98.0 ~ 118 N·m

- Loosen the strut mounting bolts (A) and separate the hub and steering knuckle assembly from the strut assembly (B).
Tightening torque: 137.2 ~ 157 N·m (14.0 ~ 16.0 kgf·m, 101.2 ~ 115.7 ft-lbf)

- Install in the reverse order of removal.

- Use SST (09581-11000) when installing the brake caliper assembly. (Refer to Brake System - "Front Disc Brake")
- Check the front alignment. (Refer to Suspension System - "Front Wheel Alignment")
Inspection
- Check the hub for cracks and worn splines.
- Check the brake disc for scratches and damage.
- Inspect the knuckle for cracks.
- Check the bearing for cracks or damage.
Disassembly
- Using snap ring pliers, remove the snap ring (A).

- Remove the hub assembly from the steering knuckle assembly.
- Install the front steering knuckle assembly (A) on the press.
- Install a suitable adapter (B) onto the hub shaft assembly.

- Remove the dust cover (A).

- Remove the hub bearing inner race from the hub assembly.
- Install a suitable tool (A) for removing the hub bearing inner race onto the hub assembly.
- Place the hub assembly and tool (A) on a suitable adapter (B).
- Install a suitable adapter (C) onto the hub shaft assembly.
- Using a press, remove the hub bearing inner race (D) from the hub assembly.

- Remove the hub bearing outer race from the steering knuckle assembly.
- Install the hub assembly (A) onto a suitable adapter (B).
- Install a suitable adapter (C) onto the hub bearing outer race.
- Using a press, remove the hub bearing outer race from the steering knuckle assembly.

- Replace the hub bearing with a new one.
Installation
- Install the dust cover (A).

- Install the hub bearing onto the steering knuckle assembly.
- Place the steering knuckle assembly (A) on the press.
- Install a new hub bearing onto the steering knuckle assembly (A).
- Install a suitable adapter (B) onto the hub bearing.
- Install the hub bearing onto the steering knuckle assembly using a press.

- Install the hub assembly onto the steering knuckle assembly.
- Install the hub assembly (A) onto a suitable adapter (B).
- Place the steering knuckle assembly (C) onto the hub assembly (A).
- Install a suitable adapter (D) onto the hub bearing.
- Using a press, install the hub assembly (A) onto the steering knuckle assembly (C).

- Install the snap ring (A).

Test yourself
A quick Hyundai Tucson LM quiz: every answer comes with an explanation and a link to the manual page.
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