Engine Control System/Fuel System

Fuel Pump Repair Procedures

7steps
~47min
3/5difficulty
1special tools
Done 0 of 7

Removal

  1. Release the fuel line residual pressure. (Refer to Fuel System - "Release Fuel Line Residual Pressure")
  2. Remove the rear seat. (Refer to Body - "Seat")
  3. Remove the fuel pump service cover (A).
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the quick-connector of the fuel feed tube (C) and the quick-connector of the vent tube (D).
  6. Remove the lock ring (A) using the special service tool (B) [No.: 09310-2S200].
    Fuel pump lock ring tightening torque: Min. 68.65 mm (min. 7 kgf·m, min. 50.6 ft-lbf)
  7. Remove the fuel pump from the fuel tank.

Installation

  1. Install in the reverse order of removal.
    When installing, make sure the direction of the fuel pump is correct (align with the groove in the fuel tank).

Test yourself

A quick Hyundai Tucson LM quiz: every answer comes with an explanation and a link to the manual page.