Fuel Tank Repair Procedures

Removal

1. 1
   Release the fuel line residual pressure. (Refer to Fuel System - "Release Fuel Line Residual Pressure")
2. 2
   Remove the rear seat cushion. (Refer to Body - "Seat")
3. 3
   Remove the fuel pump service cover (A).

   

4. 4
   Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
5. 5
   Disconnect the quick-connector of the fuel feed tube (C).

   

6. 6
   Remove the rear left wheel and tire.
7. 7
   Raise the vehicle and support the fuel tank with a jack.
8. 8
   Remove the center muffler assembly. (Refer to Engine Mechanical System - "Intake and Exhaust System")
9. 9
   Remove the propeller shaft. (Refer to Drive Shaft and Axle - "Propeller Shaft Assembly") [4WD]
10. 10
    Disconnect the filler hose (A) and the vent hose (B).

    

11. 11
    Disconnect the canister close valve connector (A).

    

12. 12
    Disconnect the quick-connect fitting of the vapor tube (A).

    

13. 13
    Remove the fuel tank from the vehicle after removing the fuel tank band (A).

    

    When removing the fuel tank, tilt the fuel tank as it interferes with the connection.

Installation

1. Install in the reverse order of removal. Fuel tank band nut: 39.2 ~ 54 N·m