Electrical System

Alternator Cover Installation

~1min read
  • Using a high flash-point solvent, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth.
  • Apply silicone sealant to the alternator lead grommet and crankcase halves mating surface [A] on the front and rear sides of the cover mount.

Sealant - Liquid Gasket, TB1211F: 92104-0004

  • Check that dowel pins [B] are in place on the crankcase.
Alternator Cover Installation

  • Replace the alternator cover gasket with a new one.
  • Install the alternator cover [A] and the clamps [B].

Fit the upper clamp to the side [C] of the alternator cover.

Fit the lower clamp to the stopper [D] of the alternator cover.

  • Tighten: Torque - Alternator Cover Bolts: 9.8 NВ·m (1.0 kgfВ·m, 87 inВ·lb)
  • Connect the alternator lead connector and run the leads correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Alternator Cover Installation

Test yourself

A quick Kawasaki Ninja ZX-10R quiz: every answer comes with an explanation and a link to the manual page.