Fuel System (DFI)

Throttle Body Assy Assembly

~1min read
  • Before assembling, blow away dirt or dust from the throttle body and delivery pipe assy by applying compressed air.
  • Replace the O-rings [A] of the joint pipe [B] with new ones.
  • Apply engine oil to the new O-rings, and insert it to the delivery pipes [C].
Throttle Body Assy Assembly

Insert the joint pipe so that the short side [D] faces right side.

Left and right delivery pipes are identical.

Throttle Body Assy Assembly

  • Replace the O-rings [A] of each primary fuel injector [B] with new ones.
  • Apply engine oil to the new O-rings, insert them to the delivery pipe assy [C] and confirm whether the injectors turn smoothly or not.
  • Replace the dust seals [A] with new ones.
  • Apply engine oil to the new dust seals.
  • Install the primary fuel injectors along with the delivery pipe assy to the throttle body.
  • Tighten: Torque - Delivery Pipe Assy Mounting Screws: 3.43 NВ·m (0.35 kgfВ·m, 30 inВ·lb)
  • Install the throttle body assy (see Throttle Body Assy Installation).
Throttle Body Assy Assembly

Test yourself

A quick Kawasaki Ninja ZX-10R quiz: every answer comes with an explanation and a link to the manual page.