Engine Mechanical System
Specifications
In this manual: Engine Mechanical System
~14min read
Specifications
| Description | Specifications | Limit | ||
| General | ||||
| Type | V-type, DOHC | |||
| Number of cylinders | 6 | |||
| Bore | 92 mm (3.6220 in.) | |||
| Hone | 83.8 mm (3.2992 in.) | |||
| Total Displacement | 3342 cc (203.94 cu. in.) | |||
| Compression ratio | 11,5 : 1 | |||
| Firing order | 1-2-3-4-5-6 | |||
| Valve Timing | ||||
| Intake | Opens (ATDC) | 10° | ||
| Closes (ABDC) | 70° | |||
| exhaust | Opens (BBDC) | 52° | ||
| Closes (ATDC) | 0° | |||
| Cylinder head cover | ||||
| Gasket Surface Flatness | Less than 0.05 mm (0.0019 in.) [Less than 0.02 mm (0.0008 in.) / 150x150] |
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| Intake manifold mounting surface flatness | Intake | Less than 0.1 mm (0.0039 in.) [Less than 0.03 mm (0.001 in.) / 110x110] |
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| exhaust | Less than 0.1 mm (0.0039 in.) [Less than 0.03 mm (0.001 in.) / 110x110] |
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| Camshaft | ||||
| Cam Lobe Height | Left Camshaft |
Intake | 46.6 mm (1.835 in.) | |
| exhaust | 45.8 mm (1.8031 in) | |||
| Right Side Camshaft |
Intake | 46.6 mm (1.835 in.) | ||
| exhaust | 45.8 mm (1.8031 in) | |||
| Journal Outside Diameter | Left, Right Camshaft |
Intake | No. 1: 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in) No. 2, 3, 4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in) |
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| exhaust | No. 1: 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in) No. 2, 3, 4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in) |
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| Bearing Oil Clearance | Left, Right Camshaft |
Intake | No. 1: 0.027 ~ 0.057 mm (0.0011 ~ 0.0022 in.) No. 2, 3, 4: 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in.) |
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| exhaust | No. 1: 0.027 ~ 0.057 mm (0.0011 ~ 0.0022 in.) No. 2, 3, 4: 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in.) |
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| End of Playback | 0.02 ~ 0.18 mm (0.0008 ~ 0.0071 in) | |||
| Valve | ||||
| Valve Length | Intake | 105.27 mm (4.1445 in) | ||
| exhaust | 105.50 mm (4.1535 in) | |||
| Stem Outer Diameter | Intake | 5.465 ~ 5.480 mm (0.2151 ~ 0.2157 in) | ||
| exhaust | 5.458 ~ 5.470 mm (0.2149 ~ 0.2153 in) | |||
| Face Angle | 45,25° ~ 45,75° | |||
| Valve Head Margin Thickness | Intake | 1.56 ~ 1.86 mm (0.06142 ~ 0.07323 in) | ||
| exhaust | 1.73 ~ 2.03 mm (0.06811 ~ 0.07992 in) | |||
| Valve Stem-to-Guide Clearance | Intake | 0.020 ~ 0.047 mm (0.00078 ~ 0.00185 in) | 0.07 mm (0.00275 in.) | |
| exhaust | 0.030 ~ 0.054 mm (0.00118 ~ 0.00212 in) | 0.09 mm (0.00354 in.) | ||
| Valve Guide | ||||
| Inner Diameter | Intake | 5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in) | ||
| exhaust | 5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in) | |||
| Length | Intake | 41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in) | ||
| exhaust | 41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in) | |||
| Valve Seat | ||||
| Seat Contact Width | Intake | 1.15 ~ 1.45 mm (0.05118 ~ 0.05709 in) | ||
| exhaust | 1.35 ~ 1.65 mm (0.05315 ~ 0.06496 in) | |||
| Seat Angle | Intake | 44,75° ~ 45,20° | ||
| exhaust | 44,75° ~ 45,20° | |||
| Valve Spring | ||||
| Free Length | 45.5 mm (1.7913 in.) | |||
| Load | 19.3±0.8 kg/34.0 mm (42.7±1.8 lb/1.3386 in.) | |||
| 42.3±1.3 kg/23.8 mm (93.3±2.9 lb/0.9370 in.) | ||||
| Out-of-Square | Less than 1.5° | |||
| MLA | ||||
| MLA Outer Diameter | Intake | 34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in) | ||
| exhaust | 34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in) | |||
| Cylinder Head Tappet Bore Inside Diameter | Intake | 35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in) | ||
| exhaust | 35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in) | |||
| MLA to Tappet Bore Clearance | Intake | 0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in) | 0.07 mm (0.0027 in.) | |
| exhaust | 0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in) | 0.07 mm (0.0027 in.) | ||
| Valve Clearance (at 20 °C [68°F]) | ||||
| Intake | 0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in) | |||
| exhaust | 0.27 ~ 0.33 mm (0.0106 ~ 0.0129 in) | |||
| Cylinder block | ||||
| Cylinder Bore Diameter | 92.00 ~ 92.03 mm (3.6220 ~ 3.6232 in.) | |||
| Gasket Surface Flatness | Less than 0.05 mm (0.0019 in.) [Less than 0.02 mm (0.0008 in.) / 150x150] |
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| Piston | ||||
| Piston Outer Diameter | 91.96 ~ 91.99 mm (3.6204 ~ 3.6216 in.) | |||
| Piston-to-Cylinder Clearance | 0.03 ~ 0.05 mm (0.0012 ~ 0.0020 in) | |||
| Ring Groove Width | No. 1 Ring Groove | 1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in) | ||
| No. 2 Ring Groove | 1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in) | |||
| Oil Ring Groove | 2.01 ~ 2.03 mm (0.0791 ~ 0.0799 in) | |||
| Piston Ring | ||||
| Backlash | No. 1 Ring | 0.04 ~ 0.08 mm (0.0015 ~ 0.0031 in.) | 0.1 mm (0.004 in) | |
| No. 2 Ring | 0.04 ~ 0.08 mm (0.0015 ~ 0.0031 in.) | 0.1 mm (0.004 in) | ||
| Oil Ring | 0.02 ~ 0.06 mm (0.0008 ~ 0.0024 in.) | 0.2 mm (0.008 in) | ||
| End Gap | No. 1 Ring | 0.17 ~ 0.32 mm (0.0067 ~ 0.0126 in) | 0.6 mm (0.0236 in) | |
| No. 2 Ring | 0.37 ~ 0.52 mm (0.0145 ~ 0.0204 in.) | 0.7 mm (0.0275 in) | ||
| Oil Ring | 0.20 ~ 0.40 mm (0.0078 ~ 0.0157 in.) | 0.8 mm (0.0315 in) | ||
| Piston pin | ||||
| Piston Pin Outer Diameter | 21.097 ~ 22.000 mm (0.8305 ~ 0.8661 in.) | |||
| Piston Pin Bore Inner Diameter | 22.004 ~ 22.010 mm (0.8662 ~ 0.8665 in) | |||
| Piston Pin Bore Clearance | 0.004 ~ 0.013 mm (0.00015 ~ 0.00051 in.) | |||
| Connecting Rod Small End Inside Diameter | 22.005 ~ 22.016 mm (0.8663 ~ 0.8667 in) | |||
| Connecting Rod Small End Bore Clearance | 0.005 ~ 0.019 mm (0.00019 ~ 0.00074 in.) | |||
| Connecting Rod | ||||
| Connecting Rod Big End Inner Diameter | 58.000 ~ 58.018 mm (2.2834 ~ 2.2842 in) | |||
| Connecting Rod Bearing Oil Clearance | 0.040 ~ 0.062 mm (0.0016 ~ 0.0024 in.) | |||
| Backlash | 0.1 ~ 0.25 mm (0.0039 ~ 0.0098 in) | |||
| Crankshaft | ||||
| Main Journal Outer Diameter | 68.942 ~ 68.960 mm (2.7142 ~ 2.7149 in) | |||
| Crankpin Outer Diameter | 54.954 ~ 54.972 mm (2.1635 ~ 2.1642 in) | |||
| Main Bearing Oil Clearance | 0.022 ~ 0.040 mm (0.0008 ~ 0.0016 in) | |||
| End of Playback | 0.10 ~ 0.28 mm (0.0039 ~ 0.0110 in) | |||
| Oil Pump | ||||
| Regulating Pressure | 5.0 ~ 5.5 bar | |||
| Engine Oil | ||||
| Oil Capacity | General | 6.5 L (6.87 U.S. qt, 5.72 Imp. qt, 1.72 U.S. gal) | Total Engine Oil | |
| Oil Baffle | 6 L (6.34 US qt, 5.28 Imp qt, 1.58 US gal) | |||
| Drain and Refill | 5.7 L (6.02 US qt, 5.01 Imp qt, 1.50 US gal) | Including oil filter | ||
| Oil Grade | Recommended | ACEA A5 or higher / 5W-30 | ||
| Allowable | ACEA A3 or higher For SAE viscosity grades according to ambient temperature, refer to "Lubrication System". |
Use only if the recommended engine oil is not available. | ||
| Oil Pressure (at 1000 rpm) | 130 kPa (1.32 kgf/cm², 18.77 psi) [at 1000 rpm, 110 °C] |
Oil Temperature (oil pan): 110±2 °C | ||
| Cooling System | ||||
| Cooling Method | Forced circulation with water pump | |||
| Coolant Capacity | 8.4 L (8.88 US qt, 7.39 Imp qt, 2.22 US gal) | |||
| Thermostat | Type | Wax Pellet Type | ||
| Opening temperature | 88±2°C (109.4±3.6°F) | |||
| Fully open temperature | 100°C (212°F) | |||
| Full lift | 10 mm (0.3937 in) MIN. | |||
| Radiator Cap | Main Valve Opening Pressure | 93.16 – 122.58 kPa (0.95 – 1.25 kgf/cm², 13.51 – 17.78 psi) |
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| Vacuum Valve Opening Pressure | 0 – 6.86 kPa (0 – 0.07 kgf/cm², 0 – 0.99 psi) |
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Sealant
| Description | Specifications |
| Clearance between cylinder head and cylinder block | THREE BOND 1217H |
| Timing chain cover | |
| Cylinder head cover | |
| Cylinder head cover | |
| Seal housing | |
| Lower oil pan | |
| Upper oil pan | |
| Oil pressure sensor | THREE BOND 2403 |
Tightening Torque
| Item | Quantity | N·m | kgf·m | lb-ft |
| Engine Mounting | ||||
| Engine mounting bracket to body bolts | 4 | 63,7 ~ 73,5 | 6,5 ~ 7,5 | 47,0 ~ 54,2 |
| Engine Mount Support Bracket to Engine Mount Insulator Nut | 1 | 88,3 ~ 107,9 | 9,0 ~ 11,0 | 65,1 ~ 79,6 |
| Engine mounting bracket to engine mounting bracket bolts | 2 | 88,3 ~ 107,9 | 9,0 ~ 11,0 | 65,1 ~ 79,6 |
| Engine Mount Support Bracket to Engine Mount Bracket Nut | 1 | 88,3 ~ 107,9 | 9,0 ~ 11,0 | 65,1 ~ 79,6 |
| Transaxle mounting bracket to body bolts | 3 | 49,0 ~ 63,7 | 5,0 ~ 6,5 | 36,2 ~ 47,0 |
| Transmission Mounting Bracket to Body Nut | 1 | 49,0 ~ 63,7 | 5,0 ~ 6,5 | 36,2 ~ 47,0 |
| Transaxle mounting bracket to transaxle mounting bracket bolts | 2 | 107,9 ~ 127,5 | 11,0 ~ 13,0 | 79,6 ~ 94,0 |
| Steering tie rod bracket to subframe bolts | 2 | 49,0 ~ 63,7 | 5,0 ~ 6,5 | 36,2 ~ 47,0 |
| Strut insulator to strut mount bracket nut | 1 | 107,9 ~ 127,5 | 11,0 ~ 13,0 | 79,6 ~ 94,0 |
| SYNC System | ||||
| Drive belt tensioner bolt | 1 | 53,9 ~ 57,9 | 5,5 ~ 5,9 | 39,8 ~ 42,7 |
| Drive belt auto tensioner bolt (M12) | 1 | 81,4 ~ 85,3 | 8,3 ~ 8,7 | 60,0 ~ 62,9 |
| Drive Belt Automatic Tensioner Bolt (M8) | 1 | 17,7 ~ 21,6 | 1,8 ~ 2,2 | 13,0 ~ 15,9 |
| Crankshaft Pulley Bolt | 1 | 284,5 ~ 304,1 | 29 ~ 31 | 209,8 ~ 224,2 |
| Timing Chain Cover A Bolts | 17 | 18,6 ~ 21,6 | 1,9 ~ 2,2 | 13,7 ~ 15,9 |
| Timing Chain Cover B Bolts | 2 | 24,5 ~ 26,5 | 2,5 ~ 2,7 | 18,1 ~ 19,5 |
| Timing chain cover bolt C | 1 | 58,8 ~ 68,6 | 6,0 ~ 7,0 | 43,4 ~ 50,6 |
| Timing chain cover bolt D | 1 | 58,8 ~ 68,6 | 6,0 ~ 7,0 | 43,4 ~ 50,6 |
| Timing chain cover E bolts | 3 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Timing Chain Automatic Tensioner Bolts | 2 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Timing Chain Automatic Tensioner Nuts | 2 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Timing Chain Automatic Tensioner Arm Mounting Bolts | 2 | 18,6 ~ 21,6 | 1,9 ~ 2,2 | 13,7 ~ 15,9 |
| Timing Chain Guide Bolts | 4 | 19,6 ~ 24,5 | 2,0 ~ 2,5 | 14,5 ~ 18,1 |
| Timing Chain Guide Bolts | 4 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Cylinder head cover | ||||
| Cylinder Head Cover Mounting Bolts (Left/Right) | 38 | [4,9~5,9] + [9,8~11,8] | [0,5~0,6] + [1,0~1,2] | [3,6~4,3] + [7,2~8,7] |
| Continuously Variable Valve Timing (CVVT) bolts (LH/RH) | 4 | 64,7 ~ 76,5 | 6,6 ~ 7,8 | 47,7 ~ 56,4 |
| Camshaft Bearing Cap Bolts (Left/Right) | 32 | [5,8] + [9,8~11,8] | [0,6] + [1,0~1,2] | [4,3] + [7,2~8,7] |
| Cylinder Head Bolts (Left/Right) | 16 | [37,3~41,2] + [118~122°] + [88~92°] | [3,8~4,2] + [118~122°] + [88~92°] | [27,5~30,4] + [118~122°] + [88~92°] |
| Cylinder head bolt (right rear) | 1 | 18,6 ~ 23,5 | 1,9 ~ 2,4 | 13,7 ~ 17,4 |
| Engine mount bolts (front) | 1 | 44,1 ~ 53,6 | 4,5 ~ 5,5 | 32,5 ~ 39,8 |
| Engine Mount Bolts (Rear) | 2 | 18,6 ~ 23,5 | 1,9 ~ 2,4 | 13,7 ~ 17,4 |
| OCV (Oil Control Valve) exhaust bolts (LH/RH) | 2 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| OCV (Oil Control Valve) intake bolts (LH/RH) | 2 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Fuel Pump Bracket Bolt | 4 | 18,6 ~ 23,5 | 1,9 ~ 2,4 | 13,7 ~ 17,4 |
| Cylinder block | ||||
| Connecting Rod Bolts | 12 | [27,5~31,3] + [68~72°] | [2,8~3,2] + [68~72°] | [20,2~23,1] + [68~72°] |
| Main Bearing Cap Inner Bolts (M11) | 8 | [49,0] + [90°] | [5,0] + [90°] | [36,2] + [90°] |
| Main Bearing Cap Outer Bolts (M8) | 8 | [19,6] + [120°] | [2,0] + [120°] | [14,5] + [120°] |
| Main Bearing Cap Side Bolts (M8) | 8 | 29,4 ~ 31,4 | 3,0 ~ 3,2 | 21,7 ~ 23,1 |
| Oil Drain Plug Bolts | 6 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Oil Jet Bolts | 3 | 27,5 ~ 31,3 | 2,8 ~ 3,2 | 20,2 ~ 23,1 |
| Rear Oil Seal Retainer Bolts | 6 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Baffle Plate Bolts | 6 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Knock Sensor Bolts (Left/Right) | 2 | 15,7 ~ 23,5 | 1,6 ~ 2,4 | 11,6 ~ 17,4 |
| Drive Plate Bolts | 8 | 71,54 ~ 75,46 | 7,3 ~ 7,7 | 52,80 ~ 55,69 |
| Upper Oil Pan Bolts | 18 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Lubrication System | ||||
| Oil drain plug bolt | 1 | 34,3 ~ 44,1 | 3,5 ~ 4,5 | 25,3 ~ 32,5 |
| Oil Pump Bolts | 3 | 20,6 ~ 22,6 | 2,1 ~ 2,3 | 15,2 ~ 16,6 |
| Oil Filter Housing Bolts | 4 | 19,6 ~ 21,6 | 2,0 ~ 2,2 | 14,5 ~ 15,9 |
| Oil filter cover | 1 | 34,3 | 3,5 | 25,3 |
| Oil Level Gauge Bolt | 1 | 18,6 ~ 22,6 | 1,9 ~ 2,3 | 13,7 ~ 16,6 |
| Lower Oil Pan Bolts | 13 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Oil pump chain cover bolts | 2 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Oil pump chain tensioner bolt | 1 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Oil pump sprocket bolt | 1 | 18,6 ~ 21,6 | 1,9 ~ 2,2 | 13,7 ~ 15,9 |
| Cooling System | ||||
| Water Pump Bolts A | 3 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Water pump bolt B | 1 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Water pump bolt C | 1 | 21,6 ~ 26,5 | 2,2 ~ 2,7 | 15,9 ~ 19,5 |
| Water pump bolt D | 1 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Water pump bolt E | 1 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Water pump bolt F | 1 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Water pump G bolts | 4 | 21,6 ~ 23,5 | 2,2 ~ 2,4 | 15,9 ~ 17,4 |
| Water Pump Pulley Bolts | 4 | 7,8 ~ 9,8 | 0,8 ~ 1,0 | 5,8 ~ 7,2 |
| Water Temperature Control Nuts | 4 | 18,6 ~ 23,5 | 1,9 ~ 2,4 | 13,7 ~ 17,4 |
| Water Temperature Control Bolts | 2 | 18,6 ~ 23,5 | 1,9 ~ 2,4 | 13,7 ~ 17,4 |
| Water Outlet Pipe Bolt | 1 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Intake and Exhaust System | ||||
| Intake Air Hose Clamp Bolt | 1 | 2,9 ~ 4,9 | 0,3 ~ 0,5 | 2,2 ~ 3,6 |
| Air Cleaner Mounting Bolts | 2 | 7,8 ~ 9,8 | 0,8 ~ 1,0 | 5,8 ~ 7,2 |
| Intake Manifold Bolts | 6 | [3,9 ~ 5,9] + [26,5 ~ 31,4] | [0,4 ~ 0,6] + [2,7 ~ 3,2] | [2,9 ~ 4,3] + [19,5 ~ 23,1] |
| Intake manifold nuts | 2 | [3,9 ~ 5,9] + [18,62 ~ 23,52] | [0,4 ~ 0,6] + [1,9 ~ 2,4] | [2,9 ~ 4,3] + [13,74 ~ 17,36] |
| Coolant Reservoir Mounting Bolts | 2 | 27,5 ~ 31,3 | 2,8 ~ 3,2 | 20,2 ~ 23,1 |
| Coolant Reservoir Bolts | 4 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Coolant Reservoir Mounting Bolts | 2 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Coolant Reservoir Nuts | 2 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Intake Manifold Bolts | 6 | [3,9 ~ 5,9] + [26,5 ~ 31,4] | [0,4 ~ 0,6] + [2,7 ~ 3,2] | [2,9 ~ 4,3] + [19,5 ~ 23,1] |
| Intake manifold nuts | 2 | [3,9 ~ 5,9] + [18,62 ~ 23,52] | [0,4 ~ 0,6] + [1,9 ~ 2,4] | [2,9 ~ 4,3] + [13,74 ~ 17,36] |
| Heat protector bolt (LH/RH) | 6 | 9,8 ~ 11,8 | 1,0 ~ 1,2 | 7,2 ~ 8,7 |
| Exhaust Manifold Mounting Bolts | 4 | 24,5 ~ 35,3 | 2,5 ~ 3,6 | 18,1 ~ 26,0 |
| Exhaust Manifold Nuts (Left/Right) | 16 | 49,0 ~ 53,9 | 5,0 ~ 5,5 | 36,2 ~ 39,8 |
| Front muffler bracket bolt | 2 | 7,8 ~ 9,8 | 0,8 ~ 1,0 | 5,8 ~ 7,2 |
| Front muffler and exhaust manifold nut | 4 | 39,2 ~ 58,8 | 4,0 ~ 6,0 | 28,9 ~ 43,4 |
| Front muffler and center muffler nut | 2 | 39,2 ~ 58,8 | 4,0 ~ 6,0 | 28,9 ~ 43,4 |
| Center muffler and rear muffler nut | 2 | 39,2 ~ 58,8 | 4,0 ~ 6,0 | 28,9 ~ 43,4 |
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