Engine Mechanical System

Specifications

~14min read

Specifications

Description Specifications Limit
General
Type V-type, DOHC
Number of cylinders 6
Bore 92 mm (3.6220 in.)
Hone 83.8 mm (3.2992 in.)
Total Displacement 3342 cc (203.94 cu. in.)
Compression ratio 11,5 : 1
Firing order 1-2-3-4-5-6
Valve Timing
Intake Opens (ATDC) 10°
Closes (ABDC) 70°
exhaust Opens (BBDC) 52°
Closes (ATDC) 0°
Cylinder head cover
Gasket Surface Flatness Less than 0.05 mm (0.0019 in.)
[Less than 0.02 mm (0.0008 in.) / 150x150]
Intake manifold mounting surface flatness Intake Less than 0.1 mm (0.0039 in.)
[Less than 0.03 mm (0.001 in.) / 110x110]
exhaust Less than 0.1 mm (0.0039 in.)
[Less than 0.03 mm (0.001 in.) / 110x110]
Camshaft
Cam Lobe Height Left
Camshaft
Intake 46.6 mm (1.835 in.)
exhaust 45.8 mm (1.8031 in)
Right Side
Camshaft
Intake 46.6 mm (1.835 in.)
exhaust 45.8 mm (1.8031 in)
Journal Outside Diameter Left, Right
Camshaft
Intake No. 1: 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in)
No. 2, 3, 4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in)
exhaust No. 1: 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in)
No. 2, 3, 4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in)
Bearing Oil Clearance Left, Right
Camshaft
Intake No. 1: 0.027 ~ 0.057 mm (0.0011 ~ 0.0022 in.)
No. 2, 3, 4: 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in.)
exhaust No. 1: 0.027 ~ 0.057 mm (0.0011 ~ 0.0022 in.)
No. 2, 3, 4: 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in.)
End of Playback 0.02 ~ 0.18 mm (0.0008 ~ 0.0071 in)
Valve
Valve Length Intake 105.27 mm (4.1445 in)
exhaust 105.50 mm (4.1535 in)
Stem Outer Diameter Intake 5.465 ~ 5.480 mm (0.2151 ~ 0.2157 in)
exhaust 5.458 ~ 5.470 mm (0.2149 ~ 0.2153 in)
Face Angle 45,25° ~ 45,75°
Valve Head Margin Thickness Intake 1.56 ~ 1.86 mm (0.06142 ~ 0.07323 in)
exhaust 1.73 ~ 2.03 mm (0.06811 ~ 0.07992 in)
Valve Stem-to-Guide Clearance Intake 0.020 ~ 0.047 mm (0.00078 ~ 0.00185 in) 0.07 mm (0.00275 in.)
exhaust 0.030 ~ 0.054 mm (0.00118 ~ 0.00212 in) 0.09 mm (0.00354 in.)
Valve Guide
Inner Diameter Intake 5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in)
exhaust 5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in)
Length Intake 41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in)
exhaust 41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in)
Valve Seat
Seat Contact Width Intake 1.15 ~ 1.45 mm (0.05118 ~ 0.05709 in)
exhaust 1.35 ~ 1.65 mm (0.05315 ~ 0.06496 in)
Seat Angle Intake 44,75° ~ 45,20°
exhaust 44,75° ~ 45,20°
Valve Spring
Free Length 45.5 mm (1.7913 in.)
Load 19.3±0.8 kg/34.0 mm (42.7±1.8 lb/1.3386 in.)
42.3±1.3 kg/23.8 mm (93.3±2.9 lb/0.9370 in.)
Out-of-Square Less than 1.5°
MLA
MLA Outer Diameter Intake 34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in)
exhaust 34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in)
Cylinder Head Tappet Bore Inside Diameter Intake 35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in)
exhaust 35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in)
MLA to Tappet Bore Clearance Intake 0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in) 0.07 mm (0.0027 in.)
exhaust 0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in) 0.07 mm (0.0027 in.)
Valve Clearance (at 20 °C [68°F])
Intake 0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in)
exhaust 0.27 ~ 0.33 mm (0.0106 ~ 0.0129 in)
Cylinder block
Cylinder Bore Diameter 92.00 ~ 92.03 mm (3.6220 ~ 3.6232 in.)
Gasket Surface Flatness Less than 0.05 mm (0.0019 in.)
[Less than 0.02 mm (0.0008 in.) / 150x150]
Piston
Piston Outer Diameter 91.96 ~ 91.99 mm (3.6204 ~ 3.6216 in.)
Piston-to-Cylinder Clearance 0.03 ~ 0.05 mm (0.0012 ~ 0.0020 in)
Ring Groove Width No. 1 Ring Groove 1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in)
No. 2 Ring Groove 1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in)
Oil Ring Groove 2.01 ~ 2.03 mm (0.0791 ~ 0.0799 in)
Piston Ring
Backlash No. 1 Ring 0.04 ~ 0.08 mm (0.0015 ~ 0.0031 in.) 0.1 mm (0.004 in)
No. 2 Ring 0.04 ~ 0.08 mm (0.0015 ~ 0.0031 in.) 0.1 mm (0.004 in)
Oil Ring 0.02 ~ 0.06 mm (0.0008 ~ 0.0024 in.) 0.2 mm (0.008 in)
End Gap No. 1 Ring 0.17 ~ 0.32 mm (0.0067 ~ 0.0126 in) 0.6 mm (0.0236 in)
No. 2 Ring 0.37 ~ 0.52 mm (0.0145 ~ 0.0204 in.) 0.7 mm (0.0275 in)
Oil Ring 0.20 ~ 0.40 mm (0.0078 ~ 0.0157 in.) 0.8 mm (0.0315 in)
Piston pin
Piston Pin Outer Diameter 21.097 ~ 22.000 mm (0.8305 ~ 0.8661 in.)
Piston Pin Bore Inner Diameter 22.004 ~ 22.010 mm (0.8662 ~ 0.8665 in)
Piston Pin Bore Clearance 0.004 ~ 0.013 mm (0.00015 ~ 0.00051 in.)
Connecting Rod Small End Inside Diameter 22.005 ~ 22.016 mm (0.8663 ~ 0.8667 in)
Connecting Rod Small End Bore Clearance 0.005 ~ 0.019 mm (0.00019 ~ 0.00074 in.)
Connecting Rod
Connecting Rod Big End Inner Diameter 58.000 ~ 58.018 mm (2.2834 ~ 2.2842 in)
Connecting Rod Bearing Oil Clearance 0.040 ~ 0.062 mm (0.0016 ~ 0.0024 in.)
Backlash 0.1 ~ 0.25 mm (0.0039 ~ 0.0098 in)
Crankshaft
Main Journal Outer Diameter 68.942 ~ 68.960 mm (2.7142 ~ 2.7149 in)
Crankpin Outer Diameter 54.954 ~ 54.972 mm (2.1635 ~ 2.1642 in)
Main Bearing Oil Clearance 0.022 ~ 0.040 mm (0.0008 ~ 0.0016 in)
End of Playback 0.10 ~ 0.28 mm (0.0039 ~ 0.0110 in)
Oil Pump
Regulating Pressure 5.0 ~ 5.5 bar
Engine Oil
Oil Capacity General 6.5 L (6.87 U.S. qt, 5.72 Imp. qt, 1.72 U.S. gal) Total Engine Oil
Oil Baffle 6 L (6.34 US qt, 5.28 Imp qt, 1.58 US gal)
Drain and Refill 5.7 L (6.02 US qt, 5.01 Imp qt, 1.50 US gal) Including oil filter
Oil Grade Recommended ACEA A5 or higher / 5W-30
Allowable ACEA A3 or higher
For SAE viscosity grades according to ambient temperature, refer to
"Lubrication System".
Use only if the recommended engine oil is not available.
Oil Pressure (at 1000 rpm) 130 kPa (1.32 kgf/cm², 18.77 psi)
[at 1000 rpm, 110 °C]
Oil Temperature (oil pan): 110±2 °C
Cooling System
Cooling Method Forced circulation with water pump
Coolant Capacity 8.4 L (8.88 US qt, 7.39 Imp qt, 2.22 US gal)
Thermostat Type Wax Pellet Type
Opening temperature 88±2°C (109.4±3.6°F)
Fully open temperature 100°C (212°F)
Full lift 10 mm (0.3937 in) MIN.
Radiator Cap Main Valve Opening Pressure 93.16 – 122.58 kPa
(0.95 – 1.25 kgf/cm², 13.51 – 17.78 psi)
Vacuum Valve Opening Pressure 0 – 6.86 kPa
(0 – 0.07 kgf/cm², 0 – 0.99 psi)

Sealant
Description Specifications
Clearance between cylinder head and cylinder block THREE BOND 1217H
Timing chain cover
Cylinder head cover
Cylinder head cover
Seal housing
Lower oil pan
Upper oil pan
Oil pressure sensor THREE BOND 2403

Tightening Torque
Item Quantity N·m kgf·m lb-ft
Engine Mounting
Engine mounting bracket to body bolts 4 63,7 ~ 73,5 6,5 ~ 7,5 47,0 ~ 54,2
Engine Mount Support Bracket to Engine Mount Insulator Nut 1 88,3 ~ 107,9 9,0 ~ 11,0 65,1 ~ 79,6
Engine mounting bracket to engine mounting bracket bolts 2 88,3 ~ 107,9 9,0 ~ 11,0 65,1 ~ 79,6
Engine Mount Support Bracket to Engine Mount Bracket Nut 1 88,3 ~ 107,9 9,0 ~ 11,0 65,1 ~ 79,6
Transaxle mounting bracket to body bolts 3 49,0 ~ 63,7 5,0 ~ 6,5 36,2 ~ 47,0
Transmission Mounting Bracket to Body Nut 1 49,0 ~ 63,7 5,0 ~ 6,5 36,2 ~ 47,0
Transaxle mounting bracket to transaxle mounting bracket bolts 2 107,9 ~ 127,5 11,0 ~ 13,0 79,6 ~ 94,0
Steering tie rod bracket to subframe bolts 2 49,0 ~ 63,7 5,0 ~ 6,5 36,2 ~ 47,0
Strut insulator to strut mount bracket nut 1 107,9 ~ 127,5 11,0 ~ 13,0 79,6 ~ 94,0
SYNC System
Drive belt tensioner bolt 1 53,9 ~ 57,9 5,5 ~ 5,9 39,8 ~ 42,7
Drive belt auto tensioner bolt (M12) 1 81,4 ~ 85,3 8,3 ~ 8,7 60,0 ~ 62,9
Drive Belt Automatic Tensioner Bolt (M8) 1 17,7 ~ 21,6 1,8 ~ 2,2 13,0 ~ 15,9
Crankshaft Pulley Bolt 1 284,5 ~ 304,1 29 ~ 31 209,8 ~ 224,2
Timing Chain Cover A Bolts 17 18,6 ~ 21,6 1,9 ~ 2,2 13,7 ~ 15,9
Timing Chain Cover B Bolts 2 24,5 ~ 26,5 2,5 ~ 2,7 18,1 ~ 19,5
Timing chain cover bolt C 1 58,8 ~ 68,6 6,0 ~ 7,0 43,4 ~ 50,6
Timing chain cover bolt D 1 58,8 ~ 68,6 6,0 ~ 7,0 43,4 ~ 50,6
Timing chain cover E bolts 3 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Timing Chain Automatic Tensioner Bolts 2 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Timing Chain Automatic Tensioner Nuts 2 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Timing Chain Automatic Tensioner Arm Mounting Bolts 2 18,6 ~ 21,6 1,9 ~ 2,2 13,7 ~ 15,9
Timing Chain Guide Bolts 4 19,6 ~ 24,5 2,0 ~ 2,5 14,5 ~ 18,1
Timing Chain Guide Bolts 4 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Cylinder head cover
Cylinder Head Cover Mounting Bolts (Left/Right) 38 [4,9~5,9] + [9,8~11,8] [0,5~0,6] + [1,0~1,2] [3,6~4,3] + [7,2~8,7]
Continuously Variable Valve Timing (CVVT) bolts (LH/RH) 4 64,7 ~ 76,5 6,6 ~ 7,8 47,7 ~ 56,4
Camshaft Bearing Cap Bolts (Left/Right) 32 [5,8] + [9,8~11,8] [0,6] + [1,0~1,2] [4,3] + [7,2~8,7]
Cylinder Head Bolts (Left/Right) 16 [37,3~41,2] + [118~122°] + [88~92°] [3,8~4,2] + [118~122°] + [88~92°] [27,5~30,4] + [118~122°] + [88~92°]
Cylinder head bolt (right rear) 1 18,6 ~ 23,5 1,9 ~ 2,4 13,7 ~ 17,4
Engine mount bolts (front) 1 44,1 ~ 53,6 4,5 ~ 5,5 32,5 ~ 39,8
Engine Mount Bolts (Rear) 2 18,6 ~ 23,5 1,9 ~ 2,4 13,7 ~ 17,4
OCV (Oil Control Valve) exhaust bolts (LH/RH) 2 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
OCV (Oil Control Valve) intake bolts (LH/RH) 2 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Fuel Pump Bracket Bolt 4 18,6 ~ 23,5 1,9 ~ 2,4 13,7 ~ 17,4
Cylinder block
Connecting Rod Bolts 12 [27,5~31,3] + [68~72°] [2,8~3,2] + [68~72°] [20,2~23,1] + [68~72°]
Main Bearing Cap Inner Bolts (M11) 8 [49,0] + [90°] [5,0] + [90°] [36,2] + [90°]
Main Bearing Cap Outer Bolts (M8) 8 [19,6] + [120°] [2,0] + [120°] [14,5] + [120°]
Main Bearing Cap Side Bolts (M8) 8 29,4 ~ 31,4 3,0 ~ 3,2 21,7 ~ 23,1
Oil Drain Plug Bolts 6 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Oil Jet Bolts 3 27,5 ~ 31,3 2,8 ~ 3,2 20,2 ~ 23,1
Rear Oil Seal Retainer Bolts 6 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Baffle Plate Bolts 6 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Knock Sensor Bolts (Left/Right) 2 15,7 ~ 23,5 1,6 ~ 2,4 11,6 ~ 17,4
Drive Plate Bolts 8 71,54 ~ 75,46 7,3 ~ 7,7 52,80 ~ 55,69
Upper Oil Pan Bolts 18 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Lubrication System
Oil drain plug bolt 1 34,3 ~ 44,1 3,5 ~ 4,5 25,3 ~ 32,5
Oil Pump Bolts 3 20,6 ~ 22,6 2,1 ~ 2,3 15,2 ~ 16,6
Oil Filter Housing Bolts 4 19,6 ~ 21,6 2,0 ~ 2,2 14,5 ~ 15,9
Oil filter cover 1 34,3 3,5 25,3
Oil Level Gauge Bolt 1 18,6 ~ 22,6 1,9 ~ 2,3 13,7 ~ 16,6
Lower Oil Pan Bolts 13 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Oil pump chain cover bolts 2 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Oil pump chain tensioner bolt 1 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Oil pump sprocket bolt 1 18,6 ~ 21,6 1,9 ~ 2,2 13,7 ~ 15,9
Cooling System
Water Pump Bolts A 3 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Water pump bolt B 1 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Water pump bolt C 1 21,6 ~ 26,5 2,2 ~ 2,7 15,9 ~ 19,5
Water pump bolt D 1 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Water pump bolt E 1 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Water pump bolt F 1 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Water pump G bolts 4 21,6 ~ 23,5 2,2 ~ 2,4 15,9 ~ 17,4
Water Pump Pulley Bolts 4 7,8 ~ 9,8 0,8 ~ 1,0 5,8 ~ 7,2
Water Temperature Control Nuts 4 18,6 ~ 23,5 1,9 ~ 2,4 13,7 ~ 17,4
Water Temperature Control Bolts 2 18,6 ~ 23,5 1,9 ~ 2,4 13,7 ~ 17,4
Water Outlet Pipe Bolt 1 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Intake and Exhaust System
Intake Air Hose Clamp Bolt 1 2,9 ~ 4,9 0,3 ~ 0,5 2,2 ~ 3,6
Air Cleaner Mounting Bolts 2 7,8 ~ 9,8 0,8 ~ 1,0 5,8 ~ 7,2
Intake Manifold Bolts 6 [3,9 ~ 5,9] + [26,5 ~ 31,4] [0,4 ~ 0,6] + [2,7 ~ 3,2] [2,9 ~ 4,3] + [19,5 ~ 23,1]
Intake manifold nuts 2 [3,9 ~ 5,9] + [18,62 ~ 23,52] [0,4 ~ 0,6] + [1,9 ~ 2,4] [2,9 ~ 4,3] + [13,74 ~ 17,36]
Coolant Reservoir Mounting Bolts 2 27,5 ~ 31,3 2,8 ~ 3,2 20,2 ~ 23,1
Coolant Reservoir Bolts 4 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Coolant Reservoir Mounting Bolts 2 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Coolant Reservoir Nuts 2 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Intake Manifold Bolts 6 [3,9 ~ 5,9] + [26,5 ~ 31,4] [0,4 ~ 0,6] + [2,7 ~ 3,2] [2,9 ~ 4,3] + [19,5 ~ 23,1]
Intake manifold nuts 2 [3,9 ~ 5,9] + [18,62 ~ 23,52] [0,4 ~ 0,6] + [1,9 ~ 2,4] [2,9 ~ 4,3] + [13,74 ~ 17,36]
Heat protector bolt (LH/RH) 6 9,8 ~ 11,8 1,0 ~ 1,2 7,2 ~ 8,7
Exhaust Manifold Mounting Bolts 4 24,5 ~ 35,3 2,5 ~ 3,6 18,1 ~ 26,0
Exhaust Manifold Nuts (Left/Right) 16 49,0 ~ 53,9 5,0 ~ 5,5 36,2 ~ 39,8
Front muffler bracket bolt 2 7,8 ~ 9,8 0,8 ~ 1,0 5,8 ~ 7,2
Front muffler and exhaust manifold nut 4 39,2 ~ 58,8 4,0 ~ 6,0 28,9 ~ 43,4
Front muffler and center muffler nut 2 39,2 ~ 58,8 4,0 ~ 6,0 28,9 ~ 43,4
Center muffler and rear muffler nut 2 39,2 ~ 58,8 4,0 ~ 6,0 28,9 ~ 43,4

Cylinder head, connecting rod cap and main bearing cap bolts must be replaced after removal, as the bolts are designed to stretch permanently beyond the elastic limit. If the bolts are removed and reused, they may break or fail to retain the clamping force.

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