Engine Mechanical System
Troubleshooting
In this manual: Engine Mechanical System
~2min read
Engine Overheating Troubleshooting
| Inspection | Remedy | ||||
| Visual Inspection | Check for lack of coolant in the coolant reservoir. | Recheck after adding coolant. | |||
Check for contamination of the coolant after removing the radiator cap.
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Recheck after replacing the coolant. | ||||
| Inspect the coolant hoses (radiator hoses, heater hoses, oil cooler hoses, etc.) for leaks and loose connections. | After reinstalling the hoses and clamps, recheck for leaks. | ||||
| Inspect the installation area of the water outlet connection for leaks. | Recheck for leaks after replacing the O-ring. | ||||
| After tightening to the specified torque, recheck for leaks. | |||||
| Inspect the drive belt (for normal operation of the water pump). | Adjust the drive belt tension or replace the belt. | ||||
| Inspect the water pump gasket mounting area for leaks. | Recheck for leaks after replacing the gasket. | ||||
| After tightening to the specified torque, recheck for leaks. | |||||
| Inspect the coolant temperature sensor, cooling fan connector and pin for loose connections. | Reconnect any loose connector. | ||||
| Replace the related part if the connector terminal is damaged. | |||||
| Check the operation of the cooling fan. - Check the operation by turning the A/C heater control on and off.
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Check the condition of the ground cable installation. | ||||
| Diagnostic Device | Check the self-diagnosis code using KDS/GDS. | Check the coolant temperature sensor, wiring, connector, etc. | |||
| Inspection of the Unit | Inspect the water pump impeller. | Replace the water pump. | |||
| Check for foreign material and the condition of the thermostat valve. | Inspect the unit after removing foreign material. | ||||
| Check whether the thermostat valve is stuck. - Immerse the thermostat in water heated above 95 °C, then heat for at least 3 minutes to check valve lift.
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Check the valve lift. - Replace the thermostat if the valve lift is below specification or the valve is stuck. |
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