Engine Electrical System

Troubleshooting

~2min read

Troubleshooting

Ignition System
Symptom Suspected Area Remedy
Vehicle shows Ready on the instrument panel, but the engine does not start on request from the HPCU (HEV Module). Ignition Coil Inspect the ignition coil or replace if necessary.
Spark Plugs Inspect the spark plugs or replace if necessary.
Ignition wiring is disconnected or damaged. Repair the wiring or replace if necessary.
Rough idle Ignition Wiring Repair the wiring or replace if necessary.
Ignition Coil Inspect the ignition coil or replace if necessary.
Engine shakes / poor acceleration Spark plugs and spark plug cables Inspect spark plugs / cable or replace if necessary
Ignition Wiring Repair the wiring or replace if necessary.
Poor mileage Spark plugs and spark plug cables Inspect spark plugs / cable or replace if necessary

Charging System
Symptom Suspected Area Remedy
Charging warning light does not illuminate when the Start/Stop button is on and the hybrid system is off. Blown fuse Check fuses
Bulb burnt out Replace bulb
Loose wiring connection Tighten loose connection
HPCU problem Check the LDC.
Refer to Group HC
Charging warning light does not turn off when the hybrid system is on. (Battery requires frequent recharging) Battery cable loose, corroded or worn Inspect cable connection, repair or replace cable
HPCU problem Check the LDC.
Refer to Group HC
Wiring Repair or replace wiring
Overcharging HPCU problem Check the LDC.
Refer to Group HC
Voltage sensor wire Repair or replace wiring
Dismiss Wiring connection loose or short circuit Check wiring connection, repair or replace wiring
HPCU problem Check the LDC.
Refer to Group HC
Poor ground Inspect ground or repair
Worn battery Replace battery
Abnormal parasitic draw from the vehicle Connect a current probe to measure current. It should be less than 0.05 A (50 mA) after the hybrid system is turned off and 10 minutes have elapsed. Make sure the luggage compartment lamp is off during this test.

Starting System
Symptom Suspected Area Remedy
Vehicle will not show Ready on the instrument panel when the hybrid system is on. Low 12 V auxiliary battery charge Charge or replace the 12 V auxiliary battery.
12 V auxiliary battery cables are loose, corroded, or worn. Repair or replace cables
Transmission range switch (for vehicles with automatic transmission only) Refer to Group AT - Automatic Transmission.
Blown fuse Replace fuse
Ignition switch malfunction Replace

Test yourself

A quick Kia Optima Hybrid Owner's Manual quiz: every answer comes with an explanation and a link to the manual page.