Kia Sorento XM 2011-2023 Repair Manual
Front Disc Brake Inspection
In this manual: Kia Sorento XM 2011-2023 Repair Manual
10steps
~60min
3/5difficulty
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Front Brake Disc Thickness Inspection
- Inspect the brake pads for wear and discoloration.
- Inspect the brake disc for damage and cracks.
- Remove all rust and contamination from the surface and measure the disc thickness at 8 points, at least at equal distances (5 mm) from the outer edge of the brake disc. Front brake disc thickness - Standard: 28 mm (1.10 in.) - Service limit: 26 mm (1.02 in.) - Runout: less than 0.005 mm (0.0002 in.)

- If wear exceeds the limit, replace the discs and pads as a set on both the left and right sides of the vehicle.
- Inspect the pad wear. Measure the pad thickness and replace it if it is less than the specified value. Pad thickness - Standard: 11 mm (0.43 in.) - Service limit: 2.0 mm (0.0787 in.)
- Make sure that grease is applied to the sliding contact points and that the pad and backing plate are free of damage.

- Position the dial indicator approximately 5 mm (0.2 in) from the outer edge of the brake disc and measure the disc runout.
Brake disc runout Limit: 0.025 mm (0.00098 in.) or less (new)

- If the brake disc runout exceeds the specification limit, replace the disc, then measure the runout again.
- If the runout does not exceed the specification limit, reinstall the brake disc by rotating it 180°, then check the brake disc runout again.
- If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc.
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