Kia Sorento XM 2011-2023 Repair Manual

Specifications

In this manual: Kia Sorento XM 2011-2023 Repair Manual
Kia Sorento XM Owner's Manual. — 168Kia Sorento XM 2011-2023 Repair Manual — 1285
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Description Specifications Limit
General
Type In-line, DOHC
Number of cylinders 4
Bore 88 mm (3.464 in)
Hone 97 mm (3.819 in)
Total Displacement 2359 cc (143.90 cu in)
Compression ratio 11,3 ± 0,3 : 1
Firing order 1-3-4-2
Valve Timing
Intake Valve Opens
(BTDC/ATDC)
7° BTDC ~ 38° BTDC
Closes (ABDC) ABDC 67° ~ 22°
Exhaust Valve Opens (BBDC) BBDC 44° ~ 4°
Closes (BTDC) BTDC 0° ~ 40°
Valve Clearance [Engine Coolant Temperature: 20 °C]
Intake Valve 0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in)
Exhaust Valve 0.27 ~ 0.33 mm (0.0106 ~ 0.0129 in)
Camshaft
Cam Lobe Height Intake 44.2 mm (1.7401 in.)
exhaust 45.0 mm (1.7716 in.)
Journal Outside Diameter Intake No. 1: 30 mm (1.1811 in.)
No. 2, 3, 4, 5: 24 mm (0.9449 in.)
exhaust No. 1: 36 mm (1.4173 in.)
No. 2, 3, 4, 5: 24 mm (0.9449 in.)
Bearing Oil Clearance Intake No. 1: 0.022 ~ 0.057 mm (0.00087 ~ 0.00224 in.)
No. 2, 3, 4, 5: 0.045 ~ 0.082 mm (0.00177 ~ 0.00323 in.)
No.1: 0.090 mm (0.00354 in)
No. 2, 3, 4, 5: 0.120 mm (0.00472 in)
exhaust No. 1: 0 ~ 0.032 mm (0 ~ 0.00126 in.)
No. 2, 3, 4, 5: 0.045 ~ 0.082 mm (0.00177 ~ 0.00323 in.)
End of Playback 0.04 ~ 0.16 mm (0.0016 ~ 0.0063 in) 0.20 mm (0.0078 in)
Valve
Valve Length Intake 113.18 mm (4.4559 in) 112.93 mm (4.4461 in)
exhaust 105.84 mm (4.1669 in) 105.59 mm (4.1571 in)
Stem Outer Diameter Intake 5.465 ~ 5.480 mm (0.21516 ~ 0.21575 in.)
exhaust 5.458 ~ 5.470 mm (0.21488 ~ 0.21535 in.)
Face Angle 45,25° ~ 45,75°
Valve Head Thickness (Margin) Intake 1.02 mm (0.0401 in)
exhaust 1.09 mm (0.0429 in)
Valve Stem-to-Guide Clearance Intake 0.020 ~ 0.047 mm (0.00078 ~ 0.00185 in) 0.070 mm (0.00275 in)
exhaust 0.030 ~ 0.054 mm (0.00118 ~ 0.00212 in) 0.090 mm (0.00354 in)
MLA Outer Diameter 31.964 ~ 31.980 mm (1.2584 ~ 1.2590 in)
Tappet Bore Inside Diameter 32.000 ~ 32.025 mm (1.2598 ~ 1.2608 in.)
MLA to Tappet Bore Clearance 0.020 ~ 0.061 mm (0.00078 ~ 0.00240 in) 0.070 mm (0.00275 in)
Valve Guide
Length Intake 43.8 ~ 44.2 mm (1.7244 ~ 1.7401 in)
exhaust 43.8 ~ 44.2 mm (1.7244 ~ 1.7401 in)
Inner Diameter Intake 5.500 ~ 5.512 mm (0.21654 ~ 0.21701 in.)
exhaust 5.500 ~ 5.512 mm (0.21654 ~ 0.21701 in.)
Valve Seat
Seat Contact Width Intake 1.16 ~ 1.46 mm (0.0457 ~ 0.0575 in)
exhaust 1.35 ~ 1.65 mm (0.0531 ~ 0.0649 in)
Seat Angle Intake 44,75° ~ 45,10°
exhaust 44,75° ~ 45,10°
Valve Spring
Free Length 47.44 mm (1.8677 in.)
Load 19.0 ± 0.6 kg/35.0 mm (41.88 ± 1.32 lb/1.3779 in.)
39.8 ± 1.2 kg/26.0 mm (87.74 ± 2.64 lb/1.0236 in.)
Out-of-Square Less than 1.5°
Cylinder head cover
Gasket Surface Flatness Total area less than 0.05 mm (0.0019 in.)
Less than 0.02 mm (0.0007 in.) per section
100 mm (3.9370 in.) × 100 mm (3.9370 in.)
Manifold Mounting Surface Flatness Intake Less than 0.10 mm (0.0039 in.)
exhaust Less than 0.10 mm (0.0039 in.)
Piston
Piston Outer Diameter 87.970 ~ 88.000 mm (3.46338 ~ 3.46456 in.)
Piston-to-Cylinder Clearance 0.020 ~ 0.040 mm (0.00079 ~ 0.00157 in.)
Ring Groove Width No. 1 Ring 1.235 ~ 1.250 mm (0.04862 ~ 0.04921 in) 1.260 mm (0.04961 in)
No. 2 Ring 1.230 ~ 1.250 mm (0.04843 ~ 0.04921 in.) 1.260 mm (0.04961 in)
Oil Ring 2.010 ~ 2.025 mm (0.07913 ~ 0.07972 in.) 2.050 mm (0.08071 in)
Piston Ring
Backlash No. 1 Ring 0.050 ~ 0.080 mm (0.00197 ~ 0.00315 in) 0.100 mm (0.00394 in)
No. 2 Ring 0.040 ~ 0.080 mm (0.00157 ~ 0.00315 in.) 0.100 mm (0.00394 in)
Oil Ring 0.020 ~ 0.055 mm (0.00079 ~ 0.00217 in.) 0.60 mm (0.0236 in)
End Gap No. 1 Ring 0.15 ~ 0.25 mm (0.0059 ~ 0.0098 in.) 0.60 mm (0.0236 in)
No. 2 Ring 0.37 ~ 0.47 mm (0.0145 ~ 0.0185 in.) 0.70 mm (0.0275 in)
Oil Ring 0.20 ~ 0.50 mm (0.0079 ~ 0.0197 in.) 0.80 mm (0.0315 in.)
Piston pin
Piston Pin Outer Diameter 21.997 ~ 22.000 mm (0.86602 ~ 0.86614 in)
Piston Pin Bore Inner Diameter 22.003 ~ 22.007 mm (0.86626 ~ 0.86642 in)
Piston Pin Bore Clearance 0.003 ~ 0.010 mm (0.00012 ~ 0.00039 in)
Connecting Rod Small End Bore Inner Diameter 22.005 ~ 22.011 mm (0.86634 ~ 0.86657 in)
Piston Pin-to-Connecting Rod Bushing Oil Clearance 0.005 ~ 0.014 mm (0.00020 ~ 0.00055 in)
Connecting Rod
Connecting Rod Big End Inner Diameter 51.000 ~ 51.018 mm (2.00787 ~ 2.00858 in)
Connecting Rod Bearing Oil Clearance 0.033 ~ 0.051 mm (0.00130 ~ 0.00201 in.) 0.050 mm (0.00197 in)
Backlash 0.10 ~ 0.25 mm (0.0039 ~ 0.0098 in.) 0.35 mm (0.0138 in.)
Crankshaft
Main Journal Outer Diameter 51.942 ~ 51.960 mm (2.04496 ~ 2.04567 in)
Crankpin Outer Diameter 47.954 ~ 47.972 mm (1.88795 ~ 1.88866 in)
Main Bearing Oil Clearance 0.020 ~ 0.038 mm (0.00079 ~ 0.00150 in.) 0.100 mm (0.00394 in)
End of Playback 0.07 ~ 0.25 mm (0.0028 ~ 0.0098 in.) 0.30 mm (0.0118 in.)
Cylinder block
Cylinder Bore Diameter 88.00 ~ 88.03 mm (3.4645 ~ 3.4657 in.)
Gasket Surface Flatness Total area less than 0.05 mm (0.0019 in.)
Less than 0.02 mm (0.0007 in.) per section
100 mm (3.9370 in.) × 100 mm (3.9370 in.)
Engine Oil
Oil Capacity General 5.8 L (1.53 U.S. gal, 6.13 U.S. qt, 5.10 Imp. qt) When replacing a short engine or cylinder block
Oil Baffle 4.4 L (1.16 U.S. gal, 4.65 U.S. qt, 3.9 L Imp. qt)
Drain and Refill 4.8 L (1.27 U.S. gal, 5.07 U.S. qt, 4.22 Imp. qt) Including oil filter
Oil Grade Recommendation 5W-20 / API SM, ILSAC GF4 If not, refer to the recommended API or ILSAC classification and SAE viscosity index.
Classification API SL, SM or higher
ILSAC GF3, GF4 or higher
ACEA A3, A5 or higher
Must meet API or ILSAC classification requirements.
SAE Viscosity Grade Recommended SAE Viscosity Index Refer to Lubrication System.
Oil Pressure (at 1000 rpm) 117.68 kPa (1.2 kgf/cm², 17.06 psi) or more Oil Temperature (oil pan): 110±2 °C
Cooling System
Cooling Method Forced circulation with cooling fan
Coolant Capacity MT: 7.1 L (1.8 US gal, 7.5 US qt, 6.2 Imp qt)
AT: 7.4 L (1.9 US gal, 7.8 US qt, 6.5 Imp qt)
Thermostat Type Wax Pellet Type
Opening temperature 82±1.5°C (179.6±2.7°F)
Full Open Lift / Temperature More than 8 mm (0.3 in.) / 95 °C
Radiator Cap Main Valve Opening Pressure 93.16 ~ 122.58 kPa
(0.95 ~ 1.25 kgf/cm², 13.51 ~ 17.78 psi)
Vacuum Valve Opening Pressure 0 ~ 6.86 kPa
(0 ~ 0.07 kgf/cm², 0 ~ 0.99 psi)

Tightening torque

Item Quantity N·m kgf·m lb-ft
Engine Mounting
Engine Mounting Bracket to Body Bolt 4 63,7 ~ 83,3 6,5 ~ 8,5 47,0 ~ 61,5
Engine Mount Insulator to Engine Mount Bracket Nut 1 88,3 ~ 107,9 9,0 ~ 11,0 65,1 ~ 79,6
Engine Mount Support Bracket to Engine Mount Bracket Bolt 1 88,3 ~ 107,9 9,0 ~ 11,0 65,1 ~ 79,6
Engine Mount Support Bracket to Engine Mount Bracket Nut 2 88,3 ~ 107,9 9,0 ~ 11,0 65,1 ~ 79,6
Transaxle Mounting Bracket to Body Bolt 3 63,7 ~ 83,3 6,5 ~ 8,5 47,0 ~ 61,5
Transmission Mounting Bracket to Body Nut 1 49,0 ~ 63,7 5,0 ~ 6,5 36,2 ~ 47,0
Transmission Mount Bracket Mounting Bolt 4 58,8 ~ 78,5 6,0 ~ 8,0 43,4 ~ 57,9
Transmission Mount Bracket to Transmission Mount Bracket Bolt 2 88,3 ~ 107,9 9,0 ~ 11,0 65,1 ~ 79,6
Steering Rod Bracket to Subframe Bolt 2 49,0 ~ 63,7 5,0 ~ 6,5 36,2 ~ 47,0
Rod Bracket Bolt and Nut to Rod Support Bracket 1 107,9 ~ 127,5 11,0 ~ 13,0 79,6 ~ 94,0
SYNC System
Tension Bolt 2 53,9 ~ 63,7 5,5 ~ 6,5 39,7 ~ 47,0
Drive Belt Tensioner Pulley Bolt 1 53,9 ~ 63,7 5,5 ~ 6,5 39,7 ~ 47,0
Drive belt tensioner bolt 1 53,9 ~ 63,7 5,5 ~ 6,5 39,7 ~ 47,0
Crankshaft Pulley Bolt 1 166,6 ~ 176,4 17,0 ~ 18,0 122,9 ~ 130,1
Timing Chain Cover Service Hole Bolt 1 11,8 ~ 14,7 1,2 ~ 1,5 8,7 ~ 10,8
Timing Chain Cover Bolt (M6×25) 7 7,8 ~ 9,8 0,8 ~ 1,0 5,8 ~ 7,2
Timing Chain Cover Bolt (M8×28) 7 18,6 ~ 22,5 1,9 ~ 2,3 13,7 ~ 16,6
Timing Chain Cover Bolt (M8×30) 1 19,6 ~ 24,5 2,0 ~ 2,5 14,5 ~ 18,1

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