Body Electrical System

Relay Box (Interior) Description and Operation

6steps
~36min
2/5difficulty
Done 0 of 6

Description

Smart Junction Box (SJB)
  1. General Functions: Internal junction box + some BCM functions. It uses CAN communication and IPS to control loads.
  2. Main Functions:
    • Low-speed CAN communication (100 kbit/s)
    • Self-diagnosis (lamp open/short circuit)
    • Fail-safe (if MCU/CAN fails, headlamp/tail lamp operates directly)
    • Lamp overvoltage protection (PWM function)
    • Overload and short-circuit cut-off function: PCL (Programmable Current Limit)
  3. Description: A system that automatically cuts power supplied to loads to reduce unnecessary dark current consumption depending on vehicle condition.
  4. The SJB has 3 modes: "Normal Mode", "Sleep Mode" and "Power Down Mode". The automatic dark current cut function operates in "Sleep Mode".
    • "Sleep" condition: Ignition OFF, constant input switch, CAN network not active.
    • Sleep cancellation conditions: any input switch, CAN network activation, KEY ON, IGN ON.
    • "Power Down" condition: When the preset timer used to cut load power expires.
    • "Normal Mode": The SJB function is normally active.
    • "Sleep Mode": This low-power mode is activated to reduce SJB or BCM power consumption. The automatic dark current cut function activates.
    • "Power Down Mode": Power to the microcontroller and circuit loop is cut to minimize power consumption. Operation stops.
  5. Description - Automatic Dark Current Cut-off
    Before Delivery to Customer Fuse switch OFF.
    • All doors closed and RKE door locked, or constant switch status (automatic dark current cut scenario starts).
    - After 20 minutes in "Sleep" condition
    - SJB power down (SJB dark current: 200 µA) and body/wake-up lamp load power cut-off
    After Delivery to Customer Fuse switch ON.
    • All doors closed and constant switch status: C_BAState=OFF (automatic dark current cut scenario starts.)
    - After 20 minutes in "Sleep" condition
    - SJB power down (SJB dark current: 200 µA) and lamp load power cut-off
    • In case of RKE lock: C_BAState=ON & Trunk SW=CLOSE (automatic dark current cut scenario starts.)
    - After 35-65 s in "Sleep" condition (other device wait time: 30-60 s + SJB sleep mode considered 5 s)
    - SJB power down (SJB dark current: 200 µA) and lamp load power cut-off
  6. Incorrect switch setting problem: If the fuse switch is set to OFF (before delivery to the customer) by the customer or a technician, and the automatic dark current cut function is activated, the following problems may occur.
    Symptom Related Part
    • Door lock/unlock and trunk opening are not activated by RKE.
    (Wake-up for each module is not activated.)
    BCM
    • Digital clock reset. (Memory reset.) Digital Clock
    • Audio setting values (volume, frequency) are reset.
    (Memory reset.)
    Audio

    * If the fuse switch is set to OFF (before delivery to the customer), power to the BCM, digital clock and audio is cut off.
Automatic Dark Current Cut System

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