Excva removal and installation

1. 1
   Turn the ignition switch off.
2. 2
   Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
3. 3
   Connect the special tool (mode select switch) to the dealer mode coupler. Refer to “self-diagnostic procedures” in section 1a .
4. 4
   After turning the mode select switch on, turn the ignition switch on.

Special tool (a): 09930–82720 (mode selection
switch)

1. 1
   Check that the cable slots of the excva pulley comes to the middle (adjustment position) “a”.
2. 2
   Turn the ignition switch off.

before removing the excva, be sure to set the excva pulley to the adjustment position.

7. Disconnect the excva coupler (1).

1. 1
   Remove the excv cables (2). Refer to “excv cable removal and installation” .
2. 2
   Remove the excva (3) with the bracket.

   

10. Remove the bracket from the excva

11. Hold the pulley with an adjustable wrench, and loosen the pulley mounting bolt (4).

• when loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
• Do not use the adjustable wrench to turn excva pulley so as not to cause damage to the internal gear of excva.

12. Remove the pulley from the excva body.

Install the excva in the reverse order of removal. Pay attention to the following points:

• install the excva pulley to the shaft.

Note align the shaft’s line “a” and cable slots “b”.

• Hold the pulley with an adjustable wrench, and then tighten the pulley mounting bolt (1) to the specified torque.

when loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.

• Install the excv cables. Refer to “excv cable removal and installation” .
• Adjust the excva. Refer to “excva adjustment” .

Refer to “dtc “c46” (p1657-h/l or p1658): excv actuator circuit malfunction” in section 1a (page 1a- 109).