Excv cable removal and installation

1. 1
   Turn the ignition switch off.
2. 2
   Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
3. 3
   Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
4. 4
   Connect the special tool (mode select switch) to the dealer mode coupler. Refer to “self-diagnostic procedures” in section 1a .
5. 5
   After turning the mode select switch on, turn the ignition switch on.

Special tool (a): 09930–82720 (mode selection
switch)

1. 1
   Check that the cable slots of the excva pulley comes to the middle (adjustment position) “a”.
2. 2
   Turn the ignition switch off.

before removing the excv cables, be sure to set the excva pulley to the adjustment position.

1. 1
   Loosen the lock-nut (1) on the no. 2 Cable (2) and turn in the cable adjuster (3) fully.
2. 2
   Loosen the lock-nut (4) on the no. 1 Cable (5) and turn in the cable adjuster (6) fully.

   

10. Disconnect the no. 2 Cable (2) and no. 1 Cable (5) from the excva pulley (7).

1. 1
   Loosen the lock-nuts.
2. 2
   Disconnect the no. 2 Cable (2) and no. 1 Cable (5) from the excv pulley (8).

   

Caution the cable slots of excva pulley must be located adjustment position.

1. Temporarily connect the excv cable no. 1 (47H0cl) (1) and no. 2 (47H0op) (2) to the exhaust pipe and excv pulley.

No. 1 Cable (1): 47h0cl no. 2 Cable (2): 47h0op

1. 1
   Tighten the lock-nuts (3) on the no. 1 Cable.
2. 2
   Adjust the inner cable length “a” of no. 1 Cable in 42 – 43 mm (1.65 – 1.69 In) by turning the adjuster (4), then tighten the lock-nuts (5).
3. 3
   Turn in the adjuster (6) on the no. 2 Cable fully.
4. 4
   Turn the no. 2 Cable adjuster (7) in or out until the inner cable length “b” becomes 60 – 61 mm (2.36 – 2.40 In).

   After adjusting the inner cable length “b”, tighten the lock-nuts (8).

   

6. Connect the other end of excv cable no. 1 (1) And no. 2 (2) To the excva pulley (9).

7. After connecting the no. 2 Cable (2), loosen the locknut (10) and turn the adjuster (6) in or out until 11 – 12 mm (0.43 – 0.47 In) of the thread length “c” on the cable adjuster can be provided and tighten the locknut (10).

8. Inspect the excva position sensor output voltage.

   Refer to “excva adjustment” .