Engine

Exhaust system components

15steps
~90min
4/5difficulty
010203040502518N·mlb·ft
Tightening torque found on this page
Done 0 of 15
Suzuki GSX-R. Exhaust system components

  1. Exhaust pipe gasket
  2. Exhaust pipe assembly
  3. Ho2 sensor
  4. Connector : install the connector so that the chamfer side faces backward.
  5. Muffler chamber
  6. Muffler body
  7. Excv cable no. 1
  8. Excv cable no. 2

  9. When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
  10. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  11. 25 N·m
    (2.5 Kgf-m, 18.0 Lbf-ft)
  12. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)
  13. 5,5 N·m
    (0.55 Kgf-m, 4.0 Lbf-ft)
  14. 5 N·m (0.5
    Kgf-m, 3.5 Lbf-ft)
  15. 30 N·m
    (3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Test yourself

A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.