Engine

Oil cooler / oil cooler hose inspection and cleaning

4steps
~24min
2/5difficulty
Done 0 of 4

Refer to “exterior parts removal and installation” in section 9d .

Oil cooler hose inspection

Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one.

Suzuki GSX-R. Oil cooler hose inspection

Oil cooler inspection
  1. Remove the oil cooler guard (1).
Suzuki GSX-R. Oil cooler inspection

  1. Inspect the oil cooler for oil leakage. If any defects are found, replace the oil cooler with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of a small screwdriver.
Suzuki GSX-R. Oil cooler inspection

  1. Reinstall the removed parts.
Oil cooler cleaning
  1. Remove the oil cooler guard (1).
  2. Remove the oil cooler mounting bolts.
    Suzuki GSX-R. Oil cooler cleaning

  1. Blow out any foreign matter that is stuck in the oil cooler fins using compressed air.
Caution

  • make sure not to bend the fins when using compressed air.
  • If compressed air is applied from the front side, dirt will be forced into the pores of oil cooler.

Suzuki GSX-R. Oil cooler cleaning

  1. Reinstall the removed parts.
  2. Remove the oil cooler guard (4).
    Suzuki GSX-R. Oil cooler cleaning

Installation

Install the oil cooler and oil cooler hoses in the reverse order of removal. Pay attention to the following points:

  • apply thread lock to the oil cooler mounting bolt and tighten them securely.
: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)
Suzuki GSX-R. Installation

  • Apply engine oil to new o-rings.

Caution replace the o-rings with new ones to prevent oil leakage.

Suzuki GSX-R. Installation

Suzuki GSX-R. Installation

  • Apply thread lock to the oil cooler hose bolts and tighten them securely
: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)
Suzuki GSX-R. Installation

  • Pour engine oil. Refer to “engine oil and filter replacement” in section 0b .
  • Install the removed parts.

Test yourself

A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.