Clutch release cylinder assy

1. 1

   Remove the bolt and separate the tube clamp bracket.

2. 2

   Using SST, disconnect the 2 flexible hose tubes.

   SST 09023−00101 HINT: Use a container to catch the fluid.

1. 1

   Remove the 2 bolts and flexible hose bracket No.2.

2. 2

   Remove the 2 nuts and the clutch accumulator assy.

   

a. Remove the 2 bolts and clutch release cylinder assy.

1. 1

   Remove the boot from the cylinder body.

2. 2

   Remove the push rod from the cylinder body.

3. 3

   Remove the piston from the cylinder body.

1. 1

   Remove the spring from the cylinder body.

2. 2

   Remove the bleeder plug cap from the bleeder plug.

3. 3
   REMOVE RELEASE CYLINDER BLEEDER PLUG
4. 4
   INSTALL RELEASE CYLINDER BLEEDER PLUG Torque: 8,3 N·m
5. 5
   INSTALL CLUTCH RELEASE CYLINDER KIT
6. 6

   Install the bleeder plug cap to the bleeder plug.

7. 7

   Install a new spring to the cylinder body.

8. 8

   Coat the piston with lithium soap base glycol grease, as shown in the illustration.

9. 9

   Install the piston to the cylinder body.

1. 1

   Install the push rod to the cylinder body.

2. 2

   Install the boot to the cylinder body.

   

a. Install the clutch release cylinder assy with the 2 bolts.

1. 1

   Install the clutch accumulator assy with the 2 nuts and the bolt.

   Torque: 12 N·m
2. 2

   Install the flexible hose bracket No.2 with the 2 bolts.

   Torque: Bolt A: 12 N·m Bolt B: 39 N·m

1. 1

   Using SST, connect the 2 flexible hose tubes.

   SST 09023−00101 Torque: 15 N·m
2. 2

   Install the tube clamp bracket with the bolt.

   Torque: 12 N·m

   

a. Fill the brake reservoir tank with clutch fluid and bleed the clutch system.

1. 1
   CHECK CLUTCH FLUID LEAKAGE
2. 2
   CHECK FLUID LEVEL IN RESERVOIR