Engine control system
Throttle body assy
In this manual: Engine control system
32steps
~192min
4/5difficulty
Done 0 of 32
Components

Removal & installation and disassembly & reassembly 1. Drain coolant 2. Remove cylinder head cover no.2










- Remove 2 nuts, 2clips and the cylinder head cover no. 2.

- Disconnect the maf connector.
- disconnect the vsv connector.
- disconnect 3 vacuum hoses, as shown in the illustration.
- loosen an air cleaner hose clump and disconnect an air cleaner hose no. 1.
- remove the air cleaner cap.

- Disconnect an throttle position sensor connector.
- disconnect a throttle body isc valve assy connector.
- disconnect a pcv hose.

- Disconnect 2 water by–pass hoses.

- Remove 5 bolts, 2 nuts, throttle body bracket and throttle body. (Transaxle m/t)

- Remove 3bolts, 2nuts and throttle body. (Transaxle a/t)

- Remove 2 bolts and accelerator cable bracket.

- Remove 2 screws and the throttle position sensor as shown in the illustration.

- Remove 3 screws and the idle speed control valve assy.
- remove the gasket from the throttle body.
- Install a new gasket on the throttle body.
- install the idle speed control valve assy with 3 screws.
Torque: 3.7 Nvm (38 kgf·cm, 33 in.Vlbf)

- Check that the throttle valve is fully close.
- insert the throttle position sensor to the throttle body with it turned counterclockwise by 30 to 90 against the fully close valve position.
- by turning the throttle position sensor clockwise, tighten 2 screws.
Torque: 2.0 Nvm (20 kgf·cm, 18 in.Vlbf)

- Install the accelerator control bracket with 2 bolts.
Torque: 13 nvm (133 kgf·cm, 9.6 Ftvlbf)

- Install a new gasket on the intake manifold, as shown in the illustration.

- Install the throttle body with 5 bolts and 2 nuts.(Transaxle m/t) torque:
a 30 nvm (306 kgf·cm, 22 ftvlbf) b 13 nvm (133 kgf·cm, 9.6 Ftvlbf)
- Install the throttle body with 3 bolts and 2 nuts.(Transaxle a/t) torque: 30 nvm (306 kgf·cm, 22 ftvlbf)

- Connect 2 water by–pass hoses to the throttle body.

- Connect the pcv hose to the throttle body.
- connect the throttle body idle speed control valve assy connector to the throttle body.
- connect the throttle position sensor connector to the throttle body.
- Install the air cleaner cap.
- connect the air cleaner hose.

- Connect 3 vacuum hoses, as shown in the illustration.
- connect the vsv connector.
- connect the intake air flow meter connector.

- Install the cylinder head cover no. 2 With 2 nuts and 2 clips.
Torque: 7.0 Nvm (71 kgf·cm, 62 in.Vlbf)
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