Installation

(b) Apply a light layer of lithium soap base glycol grease to the entire circumference of the brake master cylinder sub-assembly and inner surface of the brake booster assembly as shown in the illustration.

(c) Install the brake master cylinder sub-assembly and front brake tube way with the 2 nuts.

Torque:

13 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

• Do not kink or damage the brake line.
• Do not allow brake line to twist and interfere with other parts or body during flexible hose tightening.
• Do not allow any foreign matter such as dirt or dust to enter the brake line.

(d) Using a union nut wrench, connect the 2 brake lines and install the No. 1 front brake tube to the brake master cylinder sub-assembly.

Torque:

Specified Tightening Torque :

20 N·m {199 kgf·cm, 14 ft·lbf}

NOTICE:

• Do not kink or damage the brake line.
• Do not allow brake line to twist and interfere with other parts or body during flexible hose tightening.
• Do not allow any foreign matter such as dirt or dust to enter the brake line.

HINT:

• Calculate the torque wrench reading when changing the fulcrum length for the torque wrench (See page ).


• When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 250 mm (9.84 in.)):

  18 N*m (184 kgf*cm, 13 ft.*lbf)

(e) Using a union nut wrench, connect the 2 brake lines to the front brake tube way.

Torque:

Specified Tightening Torque :

15 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

• Do not kink or damage the brake line.
• Do not allow brake line to twist and interfere with other parts or body during flexible hose tightening.
• Do not allow any foreign matter such as dirt or dust to enter the brake line.

HINT:

• Calculate the torque wrench reading when changing the fulcrum length for the torque wrench (See page ).


• When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 250 mm (9.84 in.)):

  14 N*m (142 kgf*cm, 10 ft.*lbf)

(f) Connect the connector and engage the clamp.