Removing and installing fuel gauge sender 2 -G169

Special tools and workshop equipment required

Removal wedge -3409-

Special wrench -T10202-

Removing

• Observe safety precautions → Chapter.
• Observe rules for cleanliness → Chapter.
• Move front seats to foremost position.
• Switch off ignition.
• Remove rear bench seat → General body repairs, interior; Rep. gr.72.
• Draining fuel tank → Chapter

• Unclip cover -1- for sealing flange on left from retaining tabs -arrows- using removal wedge -3409-.

• Disconnect electrical connector -arrow-. Lay cover -1- with wiring harness to one side.

• Open locking ring using wrench -T10202-.
• Remove flange and seal from opening in fuel tank.

• Reach through opening into fuel tank. Release connector catches -arrow-, and disconnect connector -1-.

• Grasp through opening in fuel tank., release connector catches -arrows A-, and push connector -1- out of retainer -arrow B-.
• Grasp through opening in fuel tank, release retaining tab at lug -2-, and at the same time pull out fuel gauge sender 2 -G169- upwards -arrow C-.

Installing

Installation is carried out in the reverse order; note the following:

→ Chapter „Assembly overview - fuel delivery unit and fuel gauge sender“

Note

Note installation position of flange.

Renew seal.

Ensure that the connectors are engaged correctly.