Clutch Pedal

GENERAL INFORMATION

Attachment of the Cable End to the Clutch Release Lever

2. Clamp.

3. Cable end fitting.

4. Nut

Clutch pedal mounting

7. Cotter pin.

8. NUT.

9. Washer.

11. Pin.

12. Return spring

Attaching the cable to the clutch pedal

3. Cable end fitting.

12. Return spring.

14. Pedal

Remove or disconnect:

PROCEDURE.

1. Disconnect the negative battery cable.

2. Measure the free length of the threaded cable end. Record the result.

measurement.

3. Disconnect the cable end 3 from the clutch release shaft lever 1.

3a. Remove the clip.

2..

3b. Unscrew the nut 4.

4. Starter interlock switch.

5. Clutch pedal.

5a. Remove the return spring 12 from the bracket.

10..

5b. Cotter pin.

7..

5c. Nut.

8..

5d. Washer.

9..

5e. Pivot shaft.

11..

5f. Pedal.

14..

6. Disconnect the return spring 12 and the cable end from the pedal.

14..

Installation

PROCEDURE.

1. Attach the cable end and the return spring 12 to the pedal 14.

2. Lubricate the pivot shaft 11 with multi-purpose grease N 1052349 or an equivalent.

3. Install the pedal 14 between the brackets 10 of the steering column.

4. Insert the pivot shaft through the holes in the brackets 10 and the pedal 14.

11..

4a. Install the washer 9.

4b. Install the nut 8.

4c. Install the cotter pin 7.

4d. Install the return spring 12 onto the bracket.

10..

5. Starter interlock switch.

6. Connect the cable end 3 to the clutch release shaft lever 1.

7. Install the nut 4 in the position it occupied before cable removal.

8. Adjust the clutch cable.

9. Clip.

2..

10. Negative battery cable.

Adjustment (Cable Operated).

PROCEDURE.

1. Loosen the locknut 38 and turn the bolt 37 to adjust the pedal travel.

2. Adjust the pedal free play by loosening the locknut 58 and turning the rod 57. The nominal pedal free play is 8–15 mm.

3. After adjustment, tighten the locknut.

58..

4. Check the pedal free play as follows. Press the pedal by hand with light force and measure the pedal travel from the initial position to the point where resistance to pedal movement begins to increase.

Adjustment (Hydraulic Operated).

PROCEDURE.

1. Apply the parking brake.

2. Start the engine and run it at idle.

3. Apply light force to the transmission shift lever to engage reverse gear. Slowly depress the clutch pedal. Measure the distance from the

pedal position at which gear tooth grinding stops to the fully depressed pedal end position. This distance must exceed 25 mm.

4. If the measurement does not meet the specified requirement, check the following.

– Clutch pedal height.

– clutch pedal free play.

– air in the clutch hydraulic system.

– condition of the clutch disc.