Clutch Slave Cylinder

GENERAL INFORMATION

Clutch Slave Cylinder

9. SLAVE CYLINDER.

57. ROD.

59. BLEEDER VALVE.

64. CAP.

65. SEAL.

66. CIRCLIP.

67. SPRING.

63. RETURN SPRING.

65. SEAL.

70. PISTON.

71. RETAINING RING.

72. BOOT

Remove or disconnect:

PROCEDURE.

1. Disconnect the hydraulic hose from the slave cylinder by loosening the union bolt with a

wrench.

11..

2. Unscrew mounting bolts 7 and remove the slave cylinder from the bracket

8..

Disassemble

Removal of Clutch Slave Cylinder

7. BOLT.

8. SLAVE CYLINDER BRACKET.

9. SLAVE CYLINDER.

10. COPPER WASHER.

11. BOLT.

12. HOSE WITH FITTINGS.

59. BLEEDER VALVE

Removal of Piston from Slave Cylinder Using Compressed Air

PROCEDURE.

1. Remove boot 72 from the push rod

57..

2. Using a screwdriver, push the piston into the cylinder and remove the retaining

ring (use snap ring pliers)..

3. Remove the piston assembly. If the piston does not come out, apply compressed air to the inlet

port of the cylinder and force the piston out..

Remove or disconnect:

PROCEDURE.

1. Lubricate piston 70 and sealing boot 69 with fresh brake fluid.

2. Install the spring onto the piston and insert it into the slave cylinder..

3. Using a screwdriver, push the piston into the cylinder and install the snap ring into the cylinder groove (use snap ring pliers).

4. Install the rod 57 into the cylinder and install the boot.

72..

Installation

PROCEDURE.

1. Install the slave cylinder 9 into bracket 8 and secure it with bolts.

2. Install the spring and restrictor into the slave cylinder inlet port, then connect

the hydraulic hose fitting to the cylinder using two copper washers.

Warning.

Apply grease to the mating surfaces of the slave cylinder rod and

cylinder and clutch release shaft lever.

3. After assembly, bleed air from the clutch hydraulic system and adjust the pedal travel.

pedal and bring the fluid level in the reservoir to the normal level.