Ford Fiesta Quiz
Engine

Coolant Pump. Removal and Installation

In this manual: Engine
Service Information — 27Suspension — 48Transmission — 9Brake System — 52Steering — 21Engine — 140Manual Transmission, Clutch, Transfer Case and Power Transfer Unit — 48Exhaust System — 6Fuel System — 21Climate Control System — 58Instrumentation and Warning Systems — 26Battery and Charging System — 20Infotainment Systems — 41Lighting — 29Power Distribution — 11Electronic Function Group — 30Body and Paint — 275Frame and Mounting — 3
39steps
~244min
5/5difficulty
2special tools
01020304050107N·mlb·ft
Tightening torque found on this page
Done 0 of 39

Special Service Tools / General Equipment

303-1556
Timing Belt Locking Tool
TKIT-2010B-FLM
TKIT-2010B-RYAD
303-748
Crankshaft Locking Tool
TKIT-2010B-FLM
TKIT-2010B-RHD

Removal

NOTICE: Whenever turbocharger intake system components are removed, always cover open ports to protect against debris. It is important to prevent foreign material from entering the system. The turbocharger compressor wheel blades are susceptible to damage from even small particles. All components must be inspected and cleaned, if necessary, before installation or reassembly.

  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03B Engine Cooling – 1.6 L EcoBoost (132 kW/180 L hp) – Sigma, General Procedures).
  2. Remove the air cleaner outlet tube.
    Refer to: Air Cleaner Outlet Tube (303-12B Intake Air Distribution and Filtration – 1.6 L EcoBoost (132 kW/180 L hp) – Sigma, Removal and Installation).
  3. Remove the engine appearance cover.
    1. Remove the turbocharger inlet pipe retainers.
    • Disconnect the breather hose.
    • Loosen the clamp and remove the turbocharger inlet pipe.
  5. Remove the heat shield screws and the heat shield.
    1. Remove the nuts and the half shaft bearing support.
    1. Remove the bolt.
      Loosen: 3 turns
    1. Remove the bolts.
  7. Remove the engine block bolt.

  8. Install the special service tool: 303-748 Crankshaft Locking Tool.

  9. NOTICE: Rotate the crankshaft clockwise only.

    Slowly rotate the crankshaft until it stops.
  10. Loosen the coolant pump pulley bolts.
    Loosen: 2 turns
  11. Remove the generator.
    Refer to: Generator - 1.6 L EcoBoost (132 kW/180 L PS) - Sigma (414-02 Generator and Regulator, Removal and Installation).
  12. Remove the engine mount.
    Refer to: Engine Mounting (303-01B — 1.6 L EcoBoost (132 kW/180 L hp) — Sigma, Removal and Installation).
  13. Remove the bolts and the accessory drive belt tensioner.
    1. Remove the timing belt cover stud.
    1. Disengage the cover from the retainer and open it.
    1. Remove the coolant pump bolts and pulley.
    1. Remove the engine mount stud.
    1. Disconnect the wiring harness retainer.
    1. Remove the wiring harness bracket bolt.
    1. Disconnect the wiring harness retainer.
    1. Remove the timing belt cover bolts and the timing belt cover.

  16. NOTICE: Install a new timing belt if the old belt is contaminated with coolant or oil.

    Remove the timing belt.
    Refer to Timing Belt (Engine 303-01B — 1.6 L EcoBoost (132 kW/180 L PS) — Sigma, Removal and Installation).

    1. NOTICE: Use only the specified special tool.

      NOTICE: Make sure the crankshaft does not rotate while installing the special tool.

      Install the special service tool.
      Install the special service tool: 303-1556 Timing Belt Locking Tool.

    1. NOTICE: Note the position of the components before removal.

      Mark the component positions before removal.

  18. NOTICE: Do not rotate the crankshaft or camshafts with the timing belt removed.

    Install a small screwdriver or retaining pin.
    Rotate the timing belt tensioner and install the retaining pin.
  19. Remove the bolt and the timing belt tensioner.

  20. NOTICE: Protect the timing belt and the lower timing belt cover from coolant contamination.

    Remove the bolts and the coolant pump.

Installation

  1. Install the coolant pump and tighten the bolts in the sequence shown.
    Torque: 89 lb-in (10 N·m)
    1. Install the timing belt tensioner and tighten the bolt.
      Torque: 18 lb-ft (25 N·m)
    1. Remove the retaining pin.
    1. Remove the special service tool: 303-1556 Timing Belt Locking Tool.
    1. Install the timing belt cover and tighten the bolts.
      Torque: 89 lb-in (10 N·m)
    1. Finger-tight.
      Install the engine mount stud.
    1. Finger-tight.
      Install the coolant pump pulley and bolts.
    1. Install and tighten the wiring harness bracket bolt.
      Torque: 71 lb-in (8 N·m)
    1. Secure the wiring harness retainer.
    1. Secure the wiring harness retainer.

    1. Close the cover.
    1. Install and tighten the timing belt cover stud.
      Torque: 89 lb-in (10 N·m)
  7. Install the accessory drive belt tensioner and tighten the bolts.
    Torque: 35 lb-ft (48 N·m)
  8. Install the engine mount studs.
    Torque: 71 lb-in (8 N·m)
  9. Install the engine mount.
    Refer to: Engine Mounting (303-01B — 1.6 L EcoBoost (132 kW/180 L hp) — Sigma, Removal and Installation).
  10. Install the generator.
    Refer to: Generator — 1.6 L EcoBoost (132 kW/180 L PS) — Sigma (414-02 Generator and Regulator, Removal and Installation).
  11. Remove the special service tool.
    Remove the special service tool: 303-748 Crankshaft Locking Tool.
  12. Install and tighten the engine block bolt.
    Torque: 177 lb-in (20 N·m)
    1. Install the support bracket and tighten the bolts.
      Torque: 35 lb-ft (48 N·m)
    1. Install the half shaft bearing support and tighten the nuts.
      Torque:
      Stage 1: 44 lb-in (5 N·m)
      Stage 2: 18 lb-ft (25 N·m)
      Stage 3: 18 lb-ft (25 N·m)
  14. Install the heat shield and tighten the screws.
  15. Tighten the coolant pump pulley bolts.
    Torque: 177 lb-in (20 N·m)
    1. Install the turbocharger inlet pipe retainers.
    • Install the turbocharger inlet pipe and tighten the clamp.
    • Connect the breather hose.
  17. Install the engine outer cover.
  18. Install the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and Filtration — 1.6 L EcoBoost (132 kW/180 L hp) — Sigma, Removal and Installation).
  19. Fill and bleed the cooling system.
    Refer to: Engine Coolant Draining, Vacuum Filling and Bleeding (303-03B Engine Cooling — 1.6 L EcoBoost (132 kW/180 L hp) — Sigma, General Procedures).

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