Electrical
Headlamp Assembly. Removal and Installation
In this manual: Electrical
9steps
~54min
2/5difficulty
Done 0 of 9
Removal
- Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation). - Remove the bolts.
- Remove the bolt.
- Disconnect the electrical connector.

Remove the headlamp assembly.- Separate the headlamp assembly from the ball stud.
- If equipped, detach the wiring harness guides from the headlamp assembly.

Installation
Install the headlamp assembly.- Install the headlamp assembly onto the ball stud.
- If equipped, install the wiring harness guides onto the headlamp assembly.

Install the headlamp assembly- Hand-tighten the bolts.
- Hand-tighten the screw.
- Connect the electrical connector.

- Align the headlamp assembly with the hole in the fender.

- Tighten the bolt.
- Tighten the screws.
Torque: 32 lb-in (3.6 N·m)

- Install the bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation). - Adjust the headlamps.
Refer to: Headlamp Aim Adjustment (417-01 Exterior Lighting, General Procedures).
Test yourself
A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.
Was this page helpful?