Electrical

Headlamp Assembly. Removal and Installation

9steps
~54min
2/5difficulty
010203040503.63N·mlb·ft
Tightening torque found on this page
Done 0 of 9

Removal

  1. Remove the front bumper cover.
    Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
    1. Remove the bolts.
    1. Remove the bolt.
    1. Disconnect the electrical connector.
    Ford Fusion. Headlamp Assembly. Removal and Installation

  2. Remove the headlamp assembly.
    1. Separate the headlamp assembly from the ball stud.
    1. If equipped, detach the wiring harness guides from the headlamp assembly.
    Ford Fusion. Headlamp Assembly. Removal and Installation

Installation


  1. Install the headlamp assembly.
    1. Install the headlamp assembly onto the ball stud.
    1. If equipped, install the wiring harness guides onto the headlamp assembly.
    Ford Fusion. Headlamp Assembly. Removal and Installation

  2. Install the headlamp assembly
    1. Hand-tighten the bolts.
    1. Hand-tighten the screw.
    1. Connect the electrical connector.
    Ford Fusion. Headlamp Assembly. Removal and Installation
  3. Align the headlamp assembly with the hole in the fender.
    Ford Fusion. Headlamp Assembly. Removal and Installation

    • Tighten the bolt.
    • Tighten the screws.
      Torque: 32 lb-in (3.6 N·m)
    Ford Fusion. Headlamp Assembly. Removal and Installation
  4. Install the bumper cover.
    Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
  5. Adjust the headlamps.
    Refer to: Headlamp Aim Adjustment (417-01 Exterior Lighting, General Procedures).

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.